In a news release issued Jan. 16, Walter USA LLC, Waukesha, Wis., unveiled its P6005-WKK45C point drill insert that reportedly brings new levels of performance and cost effectiveness to drilling cast materials (ISO K) as well as other materials. The P6005-WKK45C insert design features a new high-performance geometry for maximum productivity in cast iron materials, and 110° prismatic seat for minimal run-out and stable positioning. Chamfered corners are said to enhance stability in abrasive conditions, plus improve resistance to wear.
The P6005-WKK45C point drill insert also features a new high-performance coating developed for increasing wear resistance with cast materials. This thicker coating improves shock resistance and offers enhanced toughness due to its multi-layer structure, which provides alternate layers of hard wear, heat and abrasive resistance, according to Walter.
The inserts, which are color-coded for easy selection and wear detection, have shown tool life increases of up to 100 percent in field tests, as well as increased process reliability and improved machine utilization due to reduced tool change, according to the company.
Substance used for grinding, honing, lapping, superfinishing and polishing. Examples include garnet, emery, corundum, silicon carbide, cubic boron nitride and diamond in various grit sizes.
Ability of the tool to withstand stresses that cause it to wear during cutting; an attribute linked to alloy composition, base material, thermal conditions, type of tooling and operation and other variables.
Walter has introduced new PCBN grades for improved turning of hardened steel up to 65 HRC. These grades (WBH10C, WBH10 and WBH20) provide users with an array of benefits. High-quality surface finish due to unique new wiper geometry (MW2) and long tool life with the new TiAlSiN-coated grade (WBH10C…
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Walter has introduced its next generation of milling tools: the Xtra·tec XT (Xtended Technology). Designed to achieve increased productivity and process reliability, this new generation of milling cutters is being launched with initial offerings of shoulder milling cutters and a facemilling cutter…
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Walter has introduced the DC150 Perform 5 × Dc drill, a versatile and cost-effective solid-carbide drill that can be used universally with all materials and with a broad range of workpieces. Like the others in the DC150 Perform Line, the new drill is suitable for use anywhere small and medium batch…
The Walter Cut MX grooving inserts deliver high levels of flatness and surface quality with their tangentially-mounted arrangement in the G3011/G3021 holders. Four cutting edges per insert multiply user productivity and, if one cutting edge breaks, the other cutting edges remain usable.
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