T515-Grade Inserts

Contact Details

Tungaloy-NTK America, Inc.
Address
3726 N. Ventura Dr.
Arlington Heights
60004
IL
United States
Phone
630-227-3700
Toll Free Phone
888-554-8394
Fax
888-554-8392
June 01, 2015

Tungaloy Corp. introduces T515, the new CVD-coated grade for cast iron turning.

T515, with specially designed substrate and coating structure, is a highly versatile CVD-coated grade most suitable for machining cast iron. The adhesion strength between the substrate and coating layer has been drastically improved in T515, which will strengthen chipping and peeling resistance, and offer stable machining. Excellent wear resistance in high-speed machining is another strength of this new grade.

The thickness of the alumina (Al2O3) layer has been increased by 1.7 times compared to our conventional products which provide remarkably long tool life. Also, Tungaloy's special surface technology, PremiumTec, plays an important role to improve surface finish, leading to strong resistance to chipping and edge-buildup.

To simplify the chipbreaker selection, 2 main types will be stocked: all-round type and flat-top type.

The new CVD-coated grade, T515, for cast iron turning delivers reliability and stability in the application area ranging from general to high-speed machining. Together with Tungaloy's existing T5100 series, T515 will complement all operations of cast iron turning and provide manufacturers in various industries with outstanding productivity.

Related Glossary Terms

  • chipbreaker

    chipbreaker

    Groove or other tool geometry that breaks chips into small fragments as they come off the workpiece. Designed to prevent chips from becoming so long that they are difficult to control, catch in turning parts and cause safety problems.

  • turning

    turning

    Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.

  • wear resistance

    wear resistance

    Ability of the tool to withstand stresses that cause it to wear during cutting; an attribute linked to alloy composition, base material, thermal conditions, type of tooling and operation and other variables.

Additional Products from Tungaloy-NTK America, Inc.

 20 inserts in HP-style chipbreaker are now available in WavyJoint style; namely, 4QS-CNGG1204..-HP, 4QS-DNGG1504..-HP, 6QS-TNGG1604..-HP, and 4QS-VNGG1604..-HP inserts. Conventionally, CBN cutting tips are brazed onto the seats ground, usually on one side, on a cemented carbide insert body to form…

Ramping down, the cutter first bottom-cuts the surface with the leading insert, then further cuts the same surface with its trailing insert. DoFeedTri inserts are designed with a long “inner” cutting edge that can bottom-cut more material than conventional milling inserts when trailing the leading…

The toolholders feature a coolant outlet built in the body. This streamlined design is more effective than conventional through-coolant toolholders that have an adjustable coolant nozzle or bulky nozzle assembly. With reduced number of parts, the new toolholders expand the TungTurn-Jet range with…

DeepTri-Drill now offers wear-resistant AH9130 insert grade for its LOGT and TOHT inserts. AH9130 is the latest PVD technology specifically engineered for hole making applications. The grade consists of the latest PVD coating layer optimized for hole making applications combined with a dedicated…

The added anti-vibration boring bars with C6 PCS machine side connection are suitable for up to 9xD boring depths, allowing direct assembly on the machine spindle or turret without the need for adapters. The boring bars can also minimize chatter as an integrated vibration damper suppresses unwanted…

In addition to standard VBO and VBN barrel-shaped end mills for productive finish machining of curved surfaces, TungMeister’s new VBL lens-shape milling head has a convexly shaped cutting edge on the tool’s tip, instead of on the periphery, providing a good solution for machining a complex bottom…

AddDoFeed uses minimal Size 02 inserts of 4 mm (5/32″) inscribed circle and offers close pitch cutter bodies that boast unrivaled insert-per-diameter density for a small diameter indexable cutter. This allows a 16 mm (5/8″) diameter body to carry four inserts and 25 mm (1″) seven inserts for higher…

TungForce-Rec is a high-density shoulder milling cutter series with a secure insert clamping system that boasts excellent process security. Carrying all the advantages of the existing size 06 V-bottom inserts, the new size 12 inserts offer an extended cutting edge length that is twice as long as…

AH9130 is Tungaloy’s latest PVD technology specifically designed for high-performance drilling applications. With better wear resistance compared with existing first-choice grade AH725, the grade delivers extremely long tool life in drilling applications, particularly of carbon steel and alloy…

ISO-EcoTurn’s GNMG and FNMG inserts each features a reduced nose angle of 70 degrees and 45 degrees, compared with traditional CNMG and DNMG inserts. The increased clearance on the cutting edge allows better chip flow and reduced chip re-cutting issues when face turning the wall. Reduced nose angle…

PRODUCTS

11/20/2024
Jorgensen Conveyor and Filtration Solutions, Mequon, Wisconsin, highlighted its distinctive…

10/23/2024
The Starrett AVR400 offers full CNC capabilities including X-Y-Z positioning and comprehensive zoom…

10/23/2024
TIN Coated Thread Gages have high dimensionally stable HSS construction with TIN coating that…