T515-Grade Inserts

Contact Details

Tungaloy-NTK America, Inc.
Address
3726 N. Ventura Dr.
Arlington Heights
60004
IL
United States
Phone
630-227-3700
Toll Free Phone
888-554-8394
Fax
888-554-8392
June 01, 2015

Tungaloy Corp. introduces T515, the new CVD-coated grade for cast iron turning.

T515, with specially designed substrate and coating structure, is a highly versatile CVD-coated grade most suitable for machining cast iron. The adhesion strength between the substrate and coating layer has been drastically improved in T515, which will strengthen chipping and peeling resistance, and offer stable machining. Excellent wear resistance in high-speed machining is another strength of this new grade.

The thickness of the alumina (Al2O3) layer has been increased by 1.7 times compared to our conventional products which provide remarkably long tool life. Also, Tungaloy's special surface technology, PremiumTec, plays an important role to improve surface finish, leading to strong resistance to chipping and edge-buildup.

To simplify the chipbreaker selection, 2 main types will be stocked: all-round type and flat-top type.

The new CVD-coated grade, T515, for cast iron turning delivers reliability and stability in the application area ranging from general to high-speed machining. Together with Tungaloy's existing T5100 series, T515 will complement all operations of cast iron turning and provide manufacturers in various industries with outstanding productivity.

Related Glossary Terms

  • chipbreaker

    chipbreaker

    Groove or other tool geometry that breaks chips into small fragments as they come off the workpiece. Designed to prevent chips from becoming so long that they are difficult to control, catch in turning parts and cause safety problems.

  • turning

    turning

    Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.

  • wear resistance

    wear resistance

    Ability of the tool to withstand stresses that cause it to wear during cutting; an attribute linked to alloy composition, base material, thermal conditions, type of tooling and operation and other variables.

Additional Products from Tungaloy-NTK America, Inc.

DrillForce-Meister incorporates a unique seat design that enables easy and swift drill head exchanges, while maximizing the clamping security, making drilling easy on curved surfaces, inclined exits, or components with a stability problem. The seat is designed with a maximum possible contact…

BXA10 incorporates a crater-wear-resistant PcBN substrate and the latest multilayer PVD coating for edge toughness, enhancing the grade’s wear and fracture resistance. The latest development will provide improved productivity, tool life, and surface integrity in continuous to light interrupted cuts…

DrillMeister incorporates a unique self-locking interface that enables simple and secure drill head exchange. Since drill heads can be replaced without having to remove the drill body from the spindle, tool setup time can significantly be reduced, eliminating presetting, offset, and touch-off of…

TungTurn-Jet toolholders deliver coolant strategically to the optimum position close to the cutting point of the insert. This significantly improves chip control when machining exotic materials that are prone to smearing by effectively breaking the chips into pieces and guiding them away from the…

DuoJust-Cut features innovative insert clamping ensuring tool rigidity and stability in various parting operations. In addition to existing JXPG insert with a ground in chipbreaker on the rake face, the new JXPS insert incorporates a 3D chipbreaker pressed in to its “dual-rake” cutting edge which…

DrillMeister offers the TIDCF chamfering holder that can be attached to the TID drill shank allowing chamfering and drilling in a single pass for reduced machining times. The chamfering inserts are available for 30°, 45°, and 60° chamfers. The new TIDCF holder line can accommodate smaller drills in…

This AH9130 grade expansion encompasses the DMP line of general-purpose drilling, succeeding the popular DMC drill head for precision drilling. Developed for drilling applications, AH9130 is a nano-multilayer PVD coating consisting of three distinctive layers.

AH8015 consists of a nano-multilayered PVD coating with high aluminum content. This coating characteristic provides increased resistance against wear and built-up edge over existing grades, enabling long and predictable tool life during the machining of heat resistant superalloys and stainless…

The TungTurn-Jet system strategically directs the internal coolant jet exactly where it is needed, close to the cutting point on the insert rake face. This dramatically improves chip control during the machining of difficult-to-cut materials, which is not the case with conventional coolant delivery…

Designed for the internal grooving of bores with diameters as small as 8.0 mm (.315″) up to 24.0 mm (.945″), while promising reliable chip evacuation. The shanks are made of either steel for economy or tungsten carbide for long reach areas where tool steadiness is vital. Virtually eliminate chip…

PRODUCTS

11/20/2024
Jorgensen Conveyor and Filtration Solutions, Mequon, Wisconsin, highlighted its distinctive…

10/23/2024
TIN Coated Thread Gages have high dimensionally stable HSS construction with TIN coating that…

10/23/2024
The Starrett AVR400 offers full CNC capabilities including X-Y-Z positioning and comprehensive zoom…