TACU ER Units and Solid ER Collets

September 18, 2019
TACU ER Units and Solid ER Collets

Kennametal announced an expansion of the turret-adapted clamping units (TACU): ER-ready driven units in conjunction with a line of solid ER collets that are threaded to accept screw-on milling cutters.

“Together the new TACU ER units and the solid ER collets are a great marriage of technology. Available in sizes ER25 through ER40 with thread sizes ranging from M08 through M16, this innovation provides machining center-like capabilities to your live tool lathe. These new products provide the flexibility to use standard ER collets with solid endmills or the new solid ER collets together with screw-on indexable milling cutters,” said Ronald West, manager, tooling systems.

Sealed for through-the-tool coolant and there is a 1 mm standoff for additional clearance on larger endmills with a precision-ground locating boss for minimal runout. It’s a compact design, reducing the chance of interference on smaller machines. Compared to a standard spring-style ER collet, they’re very rigid, so you can take heavier cuts.

The TACU offering can be used on seven leading brands of CNC lathes, both VDI and bolt-mounted turrets (BMT) with a variety of static and driven blocks. TACU’s are equipped for internal and external coolant, with up to 12,000 RPM possible on specified driven tools. “This addition greatly increases the capabilities of our TACU offering,” West said.

Related Glossary Terms

  • clearance

    clearance

    Space provided behind a tool’s land or relief to prevent rubbing and subsequent premature deterioration of the tool. See land; relief.

  • collet

    collet

    Flexible-sided device that secures a tool or workpiece. Similar in function to a chuck, but can accommodate only a narrow size range. Typically provides greater gripping force and precision than a chuck. See chuck.

  • computer numerical control ( CNC)

    computer numerical control ( CNC)

    Microprocessor-based controller dedicated to a machine tool that permits the creation or modification of parts. Programmed numerical control activates the machine’s servos and spindle drives and controls the various machining operations. See DNC, direct numerical control; NC, numerical control.

  • coolant

    coolant

    Fluid that reduces temperature buildup at the tool/workpiece interface during machining. Normally takes the form of a liquid such as soluble or chemical mixtures (semisynthetic, synthetic) but can be pressurized air or other gas. Because of water’s ability to absorb great quantities of heat, it is widely used as a coolant and vehicle for various cutting compounds, with the water-to-compound ratio varying with the machining task. See cutting fluid; semisynthetic cutting fluid; soluble-oil cutting fluid; synthetic cutting fluid.

  • gang cutting ( milling)

    gang cutting ( milling)

    Machining with several cutters mounted on a single arbor, generally for simultaneous cutting.

  • lathe

    lathe

    Turning machine capable of sawing, milling, grinding, gear-cutting, drilling, reaming, boring, threading, facing, chamfering, grooving, knurling, spinning, parting, necking, taper-cutting, and cam- and eccentric-cutting, as well as step- and straight-turning. Comes in a variety of forms, ranging from manual to semiautomatic to fully automatic, with major types being engine lathes, turning and contouring lathes, turret lathes and numerical-control lathes. The engine lathe consists of a headstock and spindle, tailstock, bed, carriage (complete with apron) and cross slides. Features include gear- (speed) and feed-selector levers, toolpost, compound rest, lead screw and reversing lead screw, threading dial and rapid-traverse lever. Special lathe types include through-the-spindle, camshaft and crankshaft, brake drum and rotor, spinning and gun-barrel machines. Toolroom and bench lathes are used for precision work; the former for tool-and-die work and similar tasks, the latter for small workpieces (instruments, watches), normally without a power feed. Models are typically designated according to their “swing,” or the largest-diameter workpiece that can be rotated; bed length, or the distance between centers; and horsepower generated. See turning machine.

  • milling

    milling

    Machining operation in which metal or other material is removed by applying power to a rotating cutter. In vertical milling, the cutting tool is mounted vertically on the spindle. In horizontal milling, the cutting tool is mounted horizontally, either directly on the spindle or on an arbor. Horizontal milling is further broken down into conventional milling, where the cutter rotates opposite the direction of feed, or “up” into the workpiece; and climb milling, where the cutter rotates in the direction of feed, or “down” into the workpiece. Milling operations include plane or surface milling, endmilling, facemilling, angle milling, form milling and profiling.

Additional Products from Kennametal Inc.

The new KenFeed 2X milling solution from Kennametal is the latest development in high-feed for light to heavy end milling operations.

Kennametal Inc. introduces a new line of innovative, expandable, high performance reamers. RMB-E monobloc and RHM-E modular reamers are accurate, easy-to-use, expansion tools.

The simple but effective KSEM PLUS modular system from Kennametal Inc. that combines the benefits of the KSEM modular drill (high feeds and length-to-diameter [L/D] ratios) with the benefits of an indexable drill (high speeds and low consumable costs) is for drilling large diameter applications.

As the latest complement to the Mill 1 platform for finishing operations, Mill 1-7 is Kennametal's solution for finishing in small diameter milling.

KM4X from Kennametal represents the next generation of KM.

New Beyond grades from Kennametal are delivering higher productivity for turning tough alloys, both in higher speeds and feeds (faster turnaround time) and longer tool life (more parts per tool).

Kennametal is introducing its next-generation spindle connection, KM4X.

With years of experience providing custom cutting tool solutions to aerospace and other composites users, Kennametal is now introducing a line of Beyond solid-carbide KCN05 routers specifically engineered for successfully machining CFRP.

Kennametal is introducing the new BeyondTM KCPM20 grade indexable milling insert, specially engineered for high-speed dry machining in light to medium milling of steel and stainless steel parts under stable conditions.

Kennametal is introducing new high-performance HSS-E-PM (powder metal) Beyond taps for large-diameter tapping.

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