Tungaloy has added 1.2 mm-wide (.047″-wide) DGS-style grooving inserts to its TungCut multifunctional grooving system.
For job shops that are mass-producing small parts with Swiss lathes, minimizing material waste in the part-off process can be an extremely effective solution for cost savings. New 1.2 mm-wide (.047″-wide) grooving inserts can reduce the material waste produced by parting-off by up to 40% when compared with using 2.0 mm-wide (.079″-wide) insert. This translates to, after 2,500 cuts, the saving of a 2,000 mm-long (78.74″ long) bar stock.
The new grooving inserts feature DGS-style chipbreaker that generates smooth cutting and excellent chip evacuation. In combination with versatile AH725 grade, the insert ensures stable parting-off performances in a range of material groups.
The toolholders, which are envisaged for the use on Swiss machines, are available in 10x10, 12x12, or 16x16 mm shanks. The insert is securely clamped in the seat by operating the screw located on the side of the holder, allowing the insert to be changed while the toolholder is still in the machine. This enables insert change time to be reduced to one third of the time conventional Swiss toolholders would require, significantly shortening machine downtime.
In addition, toolholders designed for the machines with the sub-spindle are also available, aside from standard style toolholders. This ensures stable operation when parting off a short workpiece close to the chuck.
Groove or other tool geometry that breaks chips into small fragments as they come off the workpiece. Designed to prevent chips from becoming so long that they are difficult to control, catch in turning parts and cause safety problems.
Workholding device that affixes to a mill, lathe or drill-press spindle. It holds a tool or workpiece by one end, allowing it to be rotated. May also be fitted to the machine table to hold a workpiece. Two or more adjustable jaws actually hold the tool or part. May be actuated manually, pneumatically, hydraulically or electrically. See collet.
Machining grooves and shallow channels. Example: grooving ball-bearing raceways. Typically performed by tools that are capable of light cuts at high feed rates. Imparts high-quality finish.
When used in lathe or screw-machine operations, this process separates a completed part from chuck-held or collet-fed stock by means of a very narrow, flat-end cutting, or parting, tool.
The new AM Type insert is designed for non-ferrous metal machining, featuring a sharp cutting edge achieved through ground peripheral surface and polished rake face to a mirror-like finish. This design reduces built-up edge during machining and ensures a high-quality, glossy surface finish. The…
The new Neutral AJ Type inserts for non-ferrous metals join this lineup. Like their right-hand counterparts, these new inserts feature ground peripheral surface and polished rake face with a mirror-like finish for sharp cutting edges. This prevents the built-up edges to the cutting edge during…
The addition to the "TPW / EPW Type" series includes CBN inserts designed for high-speed cast iron finishing. In addition to the economical 2-corner standard insert, a wiper insert option is also available to achieve excellent surface finish. The insert grade is High-content CBN "…
The DXGQ/U0703 inserts feature 55° nose angle with brazed CBN tips that are designed for hard part turning applications. The inserts incorporate HP chipbreaker and use WavyJoint brazing technology for the CBN tips which are designed to provide enhanced insert reliability during hard part turning.…
The TungHeavyGroove toolholders utilize a frontal coolant system, delivering high-pressure cutting fluid from the bottom to the flank face of the cutting edge. This innovative design enhances chip evacuation and extends insert tool life significantly. Furthermore, an extremely rigid dovetail insert…
The round shank toolholders are designed to fit the cylindrical shank tool holders in most Swiss type lathes. Just as with the existing ModuMiniTurn square shank toolholders, the new round shank toolholders also features extremely high repeatability accuracy, which significantly reduces downtime.
Built on the proven features of the conventional XVCT-AJ inserts, the XVCT-AM inserts introduce an enhanced interface design. This design improves insert retention during high-speed machining while reducing raw material usage for insert production, all without compromising superior cutting…
Two new key sizes have been added: KHS-TID6-9.99 covers the drill diameter range from 6.0 to 9.9 mm (.236″ to .340″), while KHS-TID20-25.99 from 20.0 to 25.9 mm (.787″ to 1.020″). In addition to the key size that already exists for 10.0 to 19.9 mm (.394″ to .783″), these three key sizes cover the…
KKH cartridge modules take all customized fine boring tooling, whether they are designed by SwissBore or not, and turn them into a state-of-the-art fine boring solution that have one thing in common: they are all digital ready. The cartridge modules allows both radial and axial adjustments. Radial…
The development of a cutting tool that optimizes performance during vibration cutting is a game-changer. NTK offers the ultimate solution, eliminating the uncertainty in tool selection.
PRODUCTS
