Tungaloy has added 1.2 mm-wide (.047″-wide) DGS-style grooving inserts to its TungCut multifunctional grooving system.
For job shops that are mass-producing small parts with Swiss lathes, minimizing material waste in the part-off process can be an extremely effective solution for cost savings. New 1.2 mm-wide (.047″-wide) grooving inserts can reduce the material waste produced by parting-off by up to 40% when compared with using 2.0 mm-wide (.079″-wide) insert. This translates to, after 2,500 cuts, the saving of a 2,000 mm-long (78.74″ long) bar stock.
The new grooving inserts feature DGS-style chipbreaker that generates smooth cutting and excellent chip evacuation. In combination with versatile AH725 grade, the insert ensures stable parting-off performances in a range of material groups.
The toolholders, which are envisaged for the use on Swiss machines, are available in 10x10, 12x12, or 16x16 mm shanks. The insert is securely clamped in the seat by operating the screw located on the side of the holder, allowing the insert to be changed while the toolholder is still in the machine. This enables insert change time to be reduced to one third of the time conventional Swiss toolholders would require, significantly shortening machine downtime.
In addition, toolholders designed for the machines with the sub-spindle are also available, aside from standard style toolholders. This ensures stable operation when parting off a short workpiece close to the chuck.
Groove or other tool geometry that breaks chips into small fragments as they come off the workpiece. Designed to prevent chips from becoming so long that they are difficult to control, catch in turning parts and cause safety problems.
Workholding device that affixes to a mill, lathe or drill-press spindle. It holds a tool or workpiece by one end, allowing it to be rotated. May also be fitted to the machine table to hold a workpiece. Two or more adjustable jaws actually hold the tool or part. May be actuated manually, pneumatically, hydraulically or electrically. See collet.
Machining grooves and shallow channels. Example: grooving ball-bearing raceways. Typically performed by tools that are capable of light cuts at high feed rates. Imparts high-quality finish.
When used in lathe or screw-machine operations, this process separates a completed part from chuck-held or collet-fed stock by means of a very narrow, flat-end cutting, or parting, tool.
DrillMeister features simple and swift drill head indexing due to its self-clamping system. Tool replacement is easy: just replace the drill head. There is no need to remove the entire drill body from the toolholder and re-adjust the tool overhang, thus reducing a large amount of tool change time.
Tungaloy Corp. added threading inserts with sharp cutting edges to its TetraMini-Cut insert series, which allows undercutting and finishing of a flange wall. Complemented by the new PVD grade, SH725, TetraMini-Cut’s new threading insert features sharp cutting edges, making it suitable for cutting…
Tungaloy Corp. further expands its indexable-insert gundrill line, DeepTriDrill, with options down to a diameter range of 14-15.9 mm. Deep-hole drilling is a challenging operation and often creates a bottleneck in holemaking shops around the globe.
Tungaloy Corp. has expanded the TungTurn-Jet line, the turning tool system with high-pressure coolant capability. Until now, coolant was simply applied by flooding the cutting area, which can cause chips generated during machining to interfere with the coolant flow, preventing it from reaching the…
Tungaloy America Inc. offers the DuoJustCut parting tool for Swiss-style lathes. The clamping system rigidly clamps inserts, and the optimized overhang length delivers stable and productive machining, according to the company.
DoTriple-Mill is Tungaloy’s latest facemilling cutter, featuring an innovative dovetail clamping system that will reportedly dramatically reduce insert lift up and excessive shear force imposed on the screws during heavy-duty milling. Compared with the last generation of facemilling platforms,…
Tungaloy Corp. offers TungForce-Rec, the indexable miniature shoulder milling cutter. The TungForce-Rec insert has a unique V-shaped bottom to enhance the insert’s resistance to centrifugal force, assuring reliability and high productivity during high-speed machining, according to the company.
DoTwistBall from Tungaloy America is an ideal tool for die and mold, as well as general engineering. Combined with a rigid clamping mechanism, the insert’s unique twisted shape improves chip evacuation for stable machining and long tool life in roughing operations.
Tungaloy Corp. introduces TungTri-Shred, a new shoulder milling cutter for highly productive machining. With today’s dramatic growth in the performance of machine tools, high-speed machining is often the first choice for manufacturers.
DoMini-Mill is a copy mill developed for semifinishing operations, featuring Tungaloy’s latest H-class insert. The economical six-cornered insert with dovetail clamp technology has a double-sided geometry, yet positive flanks, providing sharpness and high cutting edge strength simultaneously.
PRODUCTS
