Unilock 5-axis Workholding System

December 13, 2012

BIG Kaiser Precision Tooling Inc. has strengthened and expanded its Unilock line of 5-axis workholding product offerings. These multi-axis workholding products are designed to provide flexibility and functionality for 5-axis machining and 5-sided machining via multiple part transfers. These solutions are also for machines with retrofit 4th/5th axis tables.

These multi-axis workholding solutions locate and stabilize the workpieces without obstructing access to the top and sides of the part. They also allow a clamped workpiece to be flipped into new orientations for subsequent machining operations without unclamping it from the workholding.

"BIG Kaiser's unique approach to 5-axis workholding seamlessly fits into existing workholding solutions while providing the increased flexibility of Unilock zero-point solutions," says Gerard Vacio, product manager, workholding systems. "Our clients match workholding to the workpiece and maximize the capabilities of their 5-axis machine tools. We can also provide specific solutions for your dedicated production requirements. We interface virtually any workholding product that fits in the machine."

The 5-Axis Duo Bridge, with Dual 45 degree 105/65 Base Plates, are integratable solutions that can be mounted directly on the top of a 5-axis table or loaded through a pair of zero-point chucks. Unilock's 5-Axis Riser Chucks, Extensions and Reductions, with a working diameter of 80mm, are available on base plates, or as stacking modules in heights of 75mm and 100mm. And the infinitely adjustable First Grips and Dovetail Grips are only limited by the length of the thread that pulls the jaws together.

Additional Products from BIG DAISHOWA Inc.

The new EWN 2-50XL Boring Kit from BIG Kaiser Precision Tooling Inc. now offers a turnkey precision boring tooling solution for the diameter range of .700"-6.000" in its entirety.

BIG Kaiser Precision Tooling is making dramatic improvements to BIG Profit Maker, KAISER and Unilock repair services at its Illinois facility.

A new deep-hole microdrill from BIG Kaiser's Sphinx line provides a time-saving option for creating wire EDM starter holes, averaging 5X faster per hole according to testing.

The worlds of workholding and automation collide with the addition of Unilock's new ESA 120/70 automation chuck from BIG Kaiser Precision Tooling Inc.

The flexible, modular Unilock Zero-Point Clamping System, offered by BIG Kaiser Precision Tooling Inc., is available in a kit specifically designed for all Haas 160mm platter rotary indexing tables.

BIG Kaiser now offers BIG Daishowa's high precision Mega ER Grip with the KAISER modular KAB connection, allowing custom collet chuck configurations with standard components.

BIG Kaiser Precision Tooling Inc. introduces the R-Cutter (Pat. P) and BF-Cutter from BIG Daishowa.

BIG Kaiser has announced the addition of the EWN 04-7 Series, reportedly the smallest precision finish boring head on the market, for use on micro-milling machines with high-speed spindles such as HSK-E25, E32 or E40.

BIG Kaiser Precision Tooling Inc. has been adding digital boring head options since 2010, beginning with the Series 112 for small diameter finish boring. Recent additions covering the middle range and large diameter range mean the company now offers a digital boring head to cover the full spectrum…

BIG Kaisers HSK-A125 tooling system, for machines such as Makino's T2 and T4 models, is reportedly capable of tackling large-scale titanium and other workpieces on massive tables.

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