ValCool Cutting Fluids

August 13, 2012

Walter USA LLC has announced the latest addition to its Walter Valenite line of ValCool cutting fluids: The VPLFC. The VPLFC is a heavy duty, non-chlorinated, semi-synthetic coolant. What sets the VPLFC apart is its advanced foam control properties which are needed for today's high pressure systems (1,000 psi and up). It has been designed to exceed the most stringent coolant criteria in metalworking.

The VPLFC provides for longer tool life, better surface finishes and reduced consumption. It provides long-term emulsion stability and excellent foam control. Less foam enhances lubricity, a plus in any application but particularly in high speed machining. Further, the fact that it is non-chlorinated helps promote better surface finishes.

Users report that less of the new coolant is used in certain applications when compared to other coolants, while still achieving excellent results. The new VPLFC also helps boost overall system cleanliness, rejecting tramp oils, maintaining stable pH levels, and thus extending the fluid's useful life. It is available in 5 gallon pails to 55 gallon drums.

Related Glossary Terms

  • coolant

    coolant

    Fluid that reduces temperature buildup at the tool/workpiece interface during machining. Normally takes the form of a liquid such as soluble or chemical mixtures (semisynthetic, synthetic) but can be pressurized air or other gas. Because of water’s ability to absorb great quantities of heat, it is widely used as a coolant and vehicle for various cutting compounds, with the water-to-compound ratio varying with the machining task. See cutting fluid; semisynthetic cutting fluid; soluble-oil cutting fluid; synthetic cutting fluid.

  • emulsion

    emulsion

    Suspension of one liquid in another, such as oil in water.

  • lubricity

    lubricity

    Measure of the relative efficiency with which a cutting fluid or lubricant reduces friction between surfaces.

  • metalworking

    metalworking

    Any manufacturing process in which metal is processed or machined such that the workpiece is given a new shape. Broadly defined, the term includes processes such as design and layout, heat-treating, material handling and inspection.

Additional Products from Walter USA LLC

The MP060 face milling cutter with a great number of teeth (z) between 10 and 22, and with diameters from 40 mm, can be used for roughing and finishing large surfaces and flat shoulders. The MP160 (z = 3–4) and MP260 (z = 2–3) shoulder and slot milling cutters, with either cylindrical shank or…

In addition to the cooling and geometry, Walter's new WJ30RZ and WJ30RY grades also boost performance because their highly wear-resistant TiAlSiN-based layer applied using HIPIMS coating technology takes the form of a complete coating for 3 and 5xDc (WJ30RZ grade) and a point coating for 8×Dc…

The primary application of the Tiger·tec Gold inserts is steels with various tensile strengths that can be machined. These indexable inserts are ideal for use in the automotive, energy, and general metalworking industries, where the inserts can significantly help reduce the cost per component.…

Additional improvement in surface quality and stability can be realized with advanced wiper geometry option. Walter offers the new WBH30 CBN grade in inserts with and without MW wiper geometry, and with a negative T-land chamfer for excellent strength in interrupted cuts.

This milling cutter can be used universally for steel, stainless steels, cast iron and difficult-to-machine materials, in face, shoulder, ramping, pocket, and circular interpolation milling operations. Available in diameters of 32-100 mm, a maximum depth of cut of 5 or 8 mm), with Weldon shank  or…

There are two indexable insert sizes with facet—SDMX0904ZDR-E27 and SDMX1205ZDR-E27. The M4002 cutter provides a depth of cut of 1.5 or 2.0 mm and is available in diameters of 25-125 mm or 1-4 in. and is ideal for high-speed milling in steel and cast iron, stainless steel and materials with…

The standard A2201 is an offset adaptor for reduced radial forces, greater stability and provides more space between the boring bar and the bore wall for improved chip removal with very deep bores. With the A3001 and the A2201 Walter has increased boring bar diameters to 2.5-4-in. and 60-100 mm.

The Xtra·tec XT M5009 face milling cutter has a 45° approach angle, is available in diameters of 25-160 mm (1-6 in.) and provides a depth of cut of 5 or 6.5 mm. It features three pitches for different applications (tools with wide and medium pitch for insert size SN X1205 are designed with carbide…

Positive with four cutting edges, it can be used on both sides, thus combining long tool life and high metal removal rates with greater cost-efficiency. The polished rake face improves chip removal, and the extremely sharp cutting edge creates a softer cutting action, important factors in the…

The M5004 octagon milling cutter combines efficiency and process reliability while also extending tool life, resulting in maximum productivity. Process reliability is enhanced thanks to the new tool's high stability. Lower tool costs and reduced time and labor result from its universal…

PRODUCTS

11/20/2024
Jorgensen Conveyor and Filtration Solutions, Mequon, Wisconsin, highlighted its distinctive…

10/23/2024
TIN Coated Thread Gages have high dimensionally stable HSS construction with TIN coating that…

10/23/2024
The Starrett AVR400 offers full CNC capabilities including X-Y-Z positioning and comprehensive zoom…