The new Walter Cut MX grooving and parting tool reportedly improves accuracy, stability and process reliability by adopting and improving on proven technology. These new indexable inserts have four cutting edges per insert. Inserts are offered in three different geometry types (GD8, CF5 and RF5), and Tiger·tec Silver PVD coating. The self-aligning, tangential clamping of the MX system and the dowel pin location in its insert seat result in greater repeatability, stability and process reliability.
Plus, unlike comparable systems, it is impossible to fit the inserts incorrectly in the Walter system, which makes handling reliable. In addition to the high-precision toolholder system with precision cooling, the inserts' Tiger·tec Silver PVD maximizes tool life.
Walter Cut MX geometries offer superior chip control, particularly the CF5 sintered geometry. The inserts themselves have four precision ground cutting edges. Cutting depths of up to 6 mm and cutting widths from 0.8 to 3.25 mm are available in the standard range.
Due to the extremely precise center height and the cutting edges, the system is ideal for precision grooves, circlip grooves and small diameters. This makes Walter Cut MX particularly attractive to small parts manufacturers with requirements for high accuracy. The efficiency of the system is such that only one type of cutting insert is required for both the left- and the right-hand toolholders. Furthermore, if one cutting edge breaks, users can continue working with the rest.
Machining grooves and shallow channels. Example: grooving ball-bearing raceways. Typically performed by tools that are capable of light cuts at high feed rates. Imparts high-quality finish.
When used in lathe or screw-machine operations, this process separates a completed part from chuck-held or collet-fed stock by means of a very narrow, flat-end cutting, or parting, tool.
Tool-coating process performed at low temperature (500° C), compared to chemical vapor deposition (1,000° C). Employs electric field to generate necessary heat for depositing coating on a tool’s surface. See CVD, chemical vapor deposition.
Walter has broadened its line of boring tools with the introduction of the B3220 boring cartridge for axial-radial offset roughing (ARS), expanding on previous methods that were either symmetrical or asymmetrical. This versatile new tool, designed for use with the Walter B3220 but which can be used…
Walter has introduced new parting blade adapters for BMT/DO machines that ensure precision cooling of both the insert and the parting blade, thus improving chip control and tool life, and helping to increase productivity. With the Walter design, the coolant flows through the adapter directly into…
Walter USA LLC offers a solid-carbide, through-coolant drill for ISO-P and ISO-K materials. The design allows coolant flow to encompass the entire drill point, producing optimal cooling of both the drill and the tool/workpiece interface, according to the company. Controlling the coolant flow…
Designed to improve the manufacturing process, the new Walter Tool-ID system reportedly allows users to transfer tool data from the presetting device to the machine tool and evaluate the parameters that are run on the machine, according to a Feb. 2 news release from Walter USA LLC, Waukesha, Wis.…
Walter has introduced Walter Turn Precision Coolant, a powerful and targeted coolant delivery system that produces a direct coolant supply through the insert clamp and along the flank face of the insert. The result is said to be a 30- to 150-percent increase in tool life (depending on material and…
Walter has unveiled the Walter BLAXX M3024 heptagon milling cutter, the latest entry in its line of high-productivity milling tools. The M3024, in diameters from 1.5" to 6.0" (40mm to 160mm) boasts the line's trademark wear-protected black tool body, plus indexable inserts with 14…
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Walter Tools, Waukesha, Wis., recently introduced its new Advance product line, which the company claims increases tool life up to 50 percent. The MC251 Advance solid carbide milling cutters from Walter's Prototyp brand is said to be the ideal geometry for machining stainless materials from…
Walter says it has enhanced its M4000 milling cutter system with a new slot drill and a T-slot cutter, enabling users to tackle the vast majority of typical machining operations with a single high-performance yet cost-effective tooling system.