The new Walter Cut MX grooving and parting tool reportedly improves accuracy, stability and process reliability by adopting and improving on proven technology. These new indexable inserts have four cutting edges per insert. Inserts are offered in three different geometry types (GD8, CF5 and RF5), and Tiger·tec Silver PVD coating. The self-aligning, tangential clamping of the MX system and the dowel pin location in its insert seat result in greater repeatability, stability and process reliability.
Plus, unlike comparable systems, it is impossible to fit the inserts incorrectly in the Walter system, which makes handling reliable. In addition to the high-precision toolholder system with precision cooling, the inserts' Tiger·tec Silver PVD maximizes tool life.
Walter Cut MX geometries offer superior chip control, particularly the CF5 sintered geometry. The inserts themselves have four precision ground cutting edges. Cutting depths of up to 6 mm and cutting widths from 0.8 to 3.25 mm are available in the standard range.
Due to the extremely precise center height and the cutting edges, the system is ideal for precision grooves, circlip grooves and small diameters. This makes Walter Cut MX particularly attractive to small parts manufacturers with requirements for high accuracy. The efficiency of the system is such that only one type of cutting insert is required for both the left- and the right-hand toolholders. Furthermore, if one cutting edge breaks, users can continue working with the rest.
Machining grooves and shallow channels. Example: grooving ball-bearing raceways. Typically performed by tools that are capable of light cuts at high feed rates. Imparts high-quality finish.
When used in lathe or screw-machine operations, this process separates a completed part from chuck-held or collet-fed stock by means of a very narrow, flat-end cutting, or parting, tool.
Tool-coating process performed at low temperature (500° C), compared to chemical vapor deposition (1,000° C). Employs electric field to generate necessary heat for depositing coating on a tool’s surface. See CVD, chemical vapor deposition.
WBH20 is a grade well suited for ISO-H Group of material such as for hard turning applications. WBS10 is well suited for ISO-S materials, specifically nickel-based (such as Inconel), iron-based (such as Udimet) or cobalt-based (such as Hayens).
Available in diameter sizes ranging from 0.562-1.375 in. and 16-42 mm with 2, 3, 4 x Dc, the new drill delivers maximum process reliability with simple and efficient chip removal, two coolant channels and polished flutes. Superior protection against friction is provided by the D3120 hardened and…
The M2471 milling cutter, ideal for the aerospace and energy industries, boasts a high metal-removal rate even on low-performance machines thanks to its soft cutting geometries and positive cutting characteristics. It brings all the benefits of single-sided round inserts to double-sided round…
More cost-effective than comparable systems but just as easy on tools, the AB735 synchronous threading adaptor maximizes tool performance. In addition to the minimized wear, the modular design of the adaptor also contributes to cost-efficiency: Exchangeable front pieces for different thread sizes…
These new grades complement Walter's previously released WBH10C coated CBN and WBH10 and WBH20 CBN grade ideal for high temperature stability in hard metal turning. These inserts also have the option of chip breaker (TM-M2) for trouble shooting and wiper (MW2) for exceptional surface finish…
The MC025 Advance is available in diameters from 1/8-1 in. (1-25 mm). A single grade is offered for universal applications for steel, stainless steel, cast iron and materials with difficult cutting properties as well as its ability to lower inventory costs.The MD025 Supreme solid carbide milling…
Tangentially mounted grooving insert with a robust seating surface also ensures maximum stability. The insert and pocket design features an axial key stop for added stability against the side cutting (axial) forces. Precision cooling on the flank surface is offered as a standard feature for longer…
With the special flute geometry, the chips (swarf) are evacuated effectively. This means that hole depths of up to 12 x Dc can be easily achieved. Oil or emulsion can both be used as a coolant with these drills. For deeper holes beyond 8 x Dc, Walter has also introduced a corresponding line of…
The exceptionally smooth yet hard coating improves surface quality, which, in turn, significantly reduces torque requirements. Intended for blind hole and through hole threads and thread depths up to 3.5 x DN in steel, it has also shown good results in machining cast iron and aluminum. The TC470…
The mill is best suited to machining steel, stainless steel, cast iron, non-ferrous material and materials with difficult cutting properties. This wide range of uses results in lower tooling and administrative costs, as does the fact that its 90° approach angle dramatically decreases the need for…
The new Walter Cut MX grooving and parting tool reportedly improves accuracy, stability and process reliability by adopting and improving on proven technology. These new indexable inserts have four cutting edges per insert. Inserts are offered in three different geometry types (GD8, CF5 and RF5), and Tiger·tec Silver PVD coating. The self-aligning, tangential clamping of the MX system and the dowel pin location in its insert seat result in greater repeatability, stability and process reliability.
PRODUCTS
