Walter Cut MX Grooving Inserts

November 08, 2018
Walter Cut MX Grooving Inserts

The Walter Cut MX grooving inserts deliver high levels of flatness and surface quality with their tangentially-mounted arrangement in the G3011/G3021 holders. Four cutting edges per insert multiply user productivity and, if one cutting edge breaks, the other cutting edges remain usable.

These MX grooving inserts, with widths from 0.031-0.127 in. (0.80 -3.25mm) and cutting depth of 0.24 in (6 mm), feature self-aligning tangential clamping. This self-aligning clamping feature between MX inserts and G3011/G3021 holders permits fast and user-friendly replacement of cutting edges with optimum accuracy during changeover. Also, the inserts cannot be engaged incorrectly into the holders.

Tool life is substantially improved because of the Tiger·tec Silver PVD carbide grades. The carbide exhibits excellent toughness and allows a reduction in machining time through its optimized microstructure. Also, with Tiger·tec Silver PVD grades there is greatly reduced wear because of the integrity of the coating that is not susceptible to thermal stress variations during wet and dry machining.

The productivity of Walter Cut MX grooving inserts is enhanced by the Walter Cut G3011/G3021 toolholders, which provide longer tool life and higher productivity with precision cooling on the rake face. Additionally, the dowel pin location feature of these holders insures correct insert seating and enhanced indexing accuracy.

Related Glossary Terms

  • grooving

    grooving

    Machining grooves and shallow channels. Example: grooving ball-bearing raceways. Typically performed by tools that are capable of light cuts at high feed rates. Imparts high-quality finish.

  • microstructure

    microstructure

    Structure of a metal as revealed by microscopic examination of the etched surface of a polished specimen.

  • physical vapor deposition ( PVD)

    physical vapor deposition ( PVD)

    Tool-coating process performed at low temperature (500° C), compared to chemical vapor deposition (1,000° C). Employs electric field to generate necessary heat for depositing coating on a tool’s surface. See CVD, chemical vapor deposition.

  • rake

    rake

    Angle of inclination between the face of the cutting tool and the workpiece. If the face of the tool lies in a plane through the axis of the workpiece, the tool is said to have a neutral, or zero, rake. If the inclination of the tool face makes the cutting edge more acute than when the rake angle is zero, the rake is positive. If the inclination of the tool face makes the cutting edge less acute or more blunt than when the rake angle is zero, the rake is negative.

Additional Products from Walter USA LLC

Walter is offering its counterboring and precision boring tools with connections for Walter Capto adapters.

Blaxx F5055 slitting cutter from Walter USA LLC reportedly features robust and accurate construction with superior performance and process reliability that characterizes the Blaxx line.

Walter has expanded its range of tough, reliable and long-life standard solid carbide deep-hole drills with the introduction of the Walter Titex X-treme D40 and the X-treme D50.

Walter USA LLC has unveiled its new Prototex HP-P, a high-performance tap that can handle the demands of large batch sizes and mass production.

Walter USA LLC has expanded its "Tough Guys" series of high-performance solid-carbide endmills with the new Walter Prototyp Proto-max<sub>TG</sub> (the TG stands for Tough Guys).

Walter has introduced Tiger-tec Silver HU6, a round insert with a new geometry, specifically developed for medium and heavy-duty roughing of solid railroad wheels and other forged parts.

In response to increased industry demands for precision, Walter USA LLC has expanded its high-performance line of Titex X-treme DM micro drills with the addition of products in the 16xD and 30xD drilling depth ranges.

Walter USA LLC has introduced the Walter Cut SX grooving and parting system, a flexible new approach for both turning and milling operations that reportedly brings higher levels of reliability, productivity, and tool life to these crucial operations.

Walter USA LLC has introduced three new insert geometries that produce superior results in parting and grooving operations.

Walter USA LLC has added two new geometries to its line of high-performance Tiger-tec Silver inserts.

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