Walter has added indexable inserts to the range of products available via the Walter Xpress fast delivery service. Previously the special custom solutions available with Walter Xpress had been limited to round tools and tools that hold indexable inserts.
Additionally, the tools were required to be “close to the standard tools.” Now, Walter offers its customers the benefits of Xpress for indexable inserts too. These benefits include short delivery times of three to four weeks, depending on the product. These special inserts then allow customers to reduce the total number of tools required to finish a component and provide greater certainty when planning because of shorter delivery times.
The indexable inserts available via Walter Xpress include the high-performance P600x replaceable-tip drilling inserts and Walter Cut multiple-edge MX grooving inserts. The P600x drilling inserts are offered in quantities of 10 to 200 pieces with a diameter from 0.472 in (12 mm) to 1.496 in (37.99 mm). These are suitable for holes with a tolerance of IT8 or IT9 – either in intermediate steps between the nominal sizes or with a special feature such as a chamfer or a corner radius.
Also, the four-edged indexable inserts in the Walter Cut MX grooving system are offered in quantities of 10 to 50 pieces. These have a maximum cutting depth of 0.24 in (6 mm) and a cutting width of from 0.04 in (1mm) to 0.13 in (3.3 mm). The specials for MX inserts can include steps between nominal sizes or a feature such as a full radius, straight edge or a chamfer between 30 and 50°.
Machining grooves and shallow channels. Example: grooving ball-bearing raceways. Typically performed by tools that are capable of light cuts at high feed rates. Imparts high-quality finish.
WBH20 is a grade well suited for ISO-H Group of material such as for hard turning applications. WBS10 is well suited for ISO-S materials, specifically nickel-based (such as Inconel), iron-based (such as Udimet) or cobalt-based (such as Hayens).
Available in diameter sizes ranging from 0.562-1.375 in. and 16-42 mm with 2, 3, 4 x Dc, the new drill delivers maximum process reliability with simple and efficient chip removal, two coolant channels and polished flutes. Superior protection against friction is provided by the D3120 hardened and…
The M2471 milling cutter, ideal for the aerospace and energy industries, boasts a high metal-removal rate even on low-performance machines thanks to its soft cutting geometries and positive cutting characteristics. It brings all the benefits of single-sided round inserts to double-sided round…
More cost-effective than comparable systems but just as easy on tools, the AB735 synchronous threading adaptor maximizes tool performance. In addition to the minimized wear, the modular design of the adaptor also contributes to cost-efficiency: Exchangeable front pieces for different thread sizes…
These new grades complement Walter's previously released WBH10C coated CBN and WBH10 and WBH20 CBN grade ideal for high temperature stability in hard metal turning. These inserts also have the option of chip breaker (TM-M2) for trouble shooting and wiper (MW2) for exceptional surface finish…
The MC025 Advance is available in diameters from 1/8-1 in. (1-25 mm). A single grade is offered for universal applications for steel, stainless steel, cast iron and materials with difficult cutting properties as well as its ability to lower inventory costs.The MD025 Supreme solid carbide milling…
Tangentially mounted grooving insert with a robust seating surface also ensures maximum stability. The insert and pocket design features an axial key stop for added stability against the side cutting (axial) forces. Precision cooling on the flank surface is offered as a standard feature for longer…
With the special flute geometry, the chips (swarf) are evacuated effectively. This means that hole depths of up to 12 x Dc can be easily achieved. Oil or emulsion can both be used as a coolant with these drills. For deeper holes beyond 8 x Dc, Walter has also introduced a corresponding line of…
The exceptionally smooth yet hard coating improves surface quality, which, in turn, significantly reduces torque requirements. Intended for blind hole and through hole threads and thread depths up to 3.5 x DN in steel, it has also shown good results in machining cast iron and aluminum. The TC470…
The mill is best suited to machining steel, stainless steel, cast iron, non-ferrous material and materials with difficult cutting properties. This wide range of uses results in lower tooling and administrative costs, as does the fact that its 90° approach angle dramatically decreases the need for…
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