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For more information, view this interactive ad at www.iscar.com
Cutting Down Production Costs
IS #70 with Winning Combinations for Optimal Productivity ITA recommends the optimal tool based on application parameters and your machine power. 3 tool options, 25 alternatives, cutting data, power consumption, cutting time, metal removal rates, engineering support and more.
Cutting Down Production Costs IS #70 with Winning Combinations for Optimal Productivity For more information, view this interactive ad at www.iscar.com ITA recommends the optimal tool based on application parameters and your machine power. 3 tool options, 25 alternatives, cutting data, power consumption, cutting time, metal removal rates, engineering support and more
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Cutting Down CBN Inserts for
Production Costs with Cost Effective Grooving the High Productivity and Turning of Hardened Steel Tangential Parting System 5 Cornered Precision Double Ended Insert Insert for Deeper for Parting Grooving and Parting Exotic Materials Powerful Wide Inserts New Line of GIQR/L for Grooving, Turning Inserts for Small Diameter.
Cutting Down CBN Inserts for Production Costs with Cost Effective Grooving the High Productivity and Turning of Hardened Steel Tangential Parting System 5 Cornered Precision Double Ended Insert Insert for Deeper for Parting Grooving and Parting Exotic Materials Powerful Wide Inserts New Line of GIQR/L for Grooving, Turning Inserts for Small Diameter and Profiling at High Feeds Deep Internal Grooving and Turning
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Available exclusively at MSC Industrial Supply Co.®
IS #42.
Available exclusively at MSC Industrial Supply Co.® IS #42 800.521.9520 | mscmetalworking.com
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MILLING • HOLEMAKING
THREADING • INDEXABLE For over 60 years, Hertel has been providing the metalworking industry with unsurpassed value. Hertel cutting tools are ideal for general machining applications and come in a wide variety of styles and sizes. Available exclusively at MSC Industrial Supply Co.® IS #43.
MILLING • HOLEMAKING THREADING • INDEXABLE For over 60 years, Hertel has been providing the metalworking industry with unsurpassed value. Hertel cutting tools are ideal for general machining applications and come in a wide variety of styles and sizes. Available exclusively at MSC Industrial Supply Co.® 800.521.9520 | mscmetalworking.com
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Partners in Productivity
t Integrated Robot, 2-Axis Rotary Table, Part Conveyors Med Cell from Methods: 5-Axis Medical Automation! MACHINE TOOLS t TURNKEY INSTALLATIONS t AUTOMATION CELLS t TOOLING t TECHNICAL CENTERS FROM COAST TO COAST ARIZONA CALIFORNIA ILLINOIS MICHIGAN NORTH CAROLINA IS #34.
Partners in Productivity t Integrated Robot, 2-Axis Rotary Table, Part Conveyors Med Cell from Methods: 5-Axis Medical Automation! 65 UNION AVENUE, SUDBURY, MA 01776 t 877-668-4262 t WWW.METHODSMACHINE.COM MACHINE TOOLS t TURNKEY INSTALLATIONS t AUTOMATION CELLS t TOOLING t TECHNICAL CENTERS FROM COAST TO COAST ARIZONA CALIFORNIA ILLINOIS MICHIGAN NORTH CAROLINA 602-437-2220 714-521-2507 847-783-6800 248-624-8601 704-587-0507
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HORN - THE LEADERS IN GROOVING TECHNOLOGY
FOCUS ON THE ESSENTIAL SYSTEM DR Urma licence Sensitivity instead of gross motor skills – this is the motto of the new HORN “System DR” reaming tools. Very narrow cutters, simple handling, and high repeatability when replacing inserts. A large selection of base material, coatings, and cutting geometries make the DR from HORN the perfect tool system for high precision bore machining
HORN - THE LEADERS IN GROOVING TECHNOLOGY FOCUS ON THE ESSENTIAL SYSTEM DR Urma licence Sensitivity instead of gross motor skills – this is the motto of the new HORN “System DR” reaming tools. Very narrow cutters, simple handling, and high repeatability when replacing inserts. A large selection of base material, coatings, and cutting geometries make the DR from HORN the perfect tool system for high precision bore machining. HORN – INTELLIGENT TOOL DESIGN AT WORK. IS #32 HORN
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r b i d e
li d C a S o GS Series Drill • RUN FASTER – with the new wear resistant DEXTM coating! • BETTER CHIP CONTROL – due to our new flute geometry! • HIGH ACCURACY – great precision with an excellent finish! • QUALITY REGRINDS – demand a factory-made regrind! SMD ceable Replarills Tip D WDX able Index V Deep Drills XH Drills.
r b i d e li d C a S o GS Series Drill • RUN FASTER – with the new wear resistant DEXTM coating! • BETTER CHIP CONTROL – due to our new flute geometry! • HIGH ACCURACY – great precision with an excellent finish! • QUALITY REGRINDS – demand a factory-made regrind! SMD ceable
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SEE US AT
Booth #5526 For over 100 years, Chemetall Premium Semi-Synthetic and has been a trusted leader for surface Synthetic Fluids Providing: treatment technology. Now, we Trouble free operation are applying our scientific skills Extended sump life to metalworking. Microbiologically stable Excellent lubricity Introducing a Outstanding corrosion resistance.
SEE US AT Booth #5526 For over 100 years, Chemetall Premium Semi-Synthetic and has been a trusted leader for surface Synthetic Fluids Providing: treatment technology. Now, we Trouble free operation are applying our scientific skills Extended sump life to metalworking. Microbiologically stable Excellent lubricity Introducing a Outstanding corrosion resistance Reduced misting
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Technical Applications:
800-486-2341 www.mitsubishicarbide.com IS #62 [email protected].
Technical Applications: 800-486-2341 www.mitsubishicarbide.com IS #62 [email protected]
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Announcing the release of Mastercam X5! The
worldwide standard in CAM gives you the ulti- mate toolkit for fast, efficient machining done the right way. Your way. Call or click today to see what Mastercam X5 can do for you. s 3MART PROGRAMMING WITH HYBRID lNISHING s $RAMATICALLY FASTER ROUGHING s 4IME AND TOOL SAVING DYNAMIC MILLING Watch Mastercam circle the globe at.
Announcing the release of Mastercam X5! The worldwide standard in CAM gives you the ulti- mate toolkit for fast, efficient machining done the right way. Your way. Call or click today to see what Mastercam X5 can do for you. s 3MART PROGRAMMING WITH HYBRID lNISHING s $RAMATICALLY FASTER ROUGHING s 4IME AND TOOL SAVING DYNAMIC MILLING Watch Mastercam circle the globe at www.tinyurl.com/mcglobe.
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3OLUTIONS FOR DIFlCULT TO MACHINE MATERIALS
CUT TITANIUM LIKE BUTTER! Stellram 7792VX high feed milling cutters can increase metal removal rates up to 5 times, substantially reducing part costs. s #UTTING FORCES DIRECTED AXIALLY INTO THE SPINDLE REDUCING spindle wear, improving machining stability s 0RODUCTIVE MACHINING ON OLDER EQUIPMENT s &ACE MILLING POCKETING SLOTTING AND PLUNGING.
3OLUTIONS FOR DIFlCULT TO MACHINE MATERIALS CUT TITANIUM LIKE BUTTER! Stellram 7792VX high feed milling cutters can increase metal removal rates up to 5 times, substantially reducing part costs. s #UTTING FORCES DIRECTED AXIALLY INTO THE SPINDLE REDUCING spindle wear, improving machining stability s 0RODUCTIVE MACHINING ON OLDER EQUIPMENT s &ACE MILLING POCKETING SLOTTING AND PLUNGING
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From 0.0015” to 1/4” Diameter Micro
Grain Carbide Cutting Tools IS #36 I WONDER IF BARBARA WOULD I THINK LIKE TO SEE THE I·LL HA9E A BOB LOOKS NEW MACHINING DRUMSTICK GREAT IN CENTER? STRIPES The magazine for producers of small parts Want a free subscription? Subscribe now Subcribe online at Next issue coming NEXT MONTH from the publisher of CUTTING TOOL.
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Federal-Mogul
Federal-Mogul reported that fracture occurred, eliminating the tool’s T-land edge, after about 600 cuts during a machinability test. Cutting force and acoustic frequency values immediately dropped because chip pinching on the T-land edge was eliminated. Surface finish values also dropped, suggesting easier chip formation and flow across.
Federal-Mogul Federal-Mogul reported that fracture occurred, eliminating the tool’s T-land edge, after about 600 cuts during a machinability test. Cutting force and acoustic frequency values immediately dropped because chip pinching on the T-land edge was eliminated. Surface finish values also dropped, suggesting easier chip formation and flow across the tool face. Although a fractured edge is not a desirable condition, the event illustrates the impact of a T-land edge preparation on the cutting forces, vibrations and chip flow during machining. To the point.
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smart
software grinding Introducing VirtualGrind®Pro, the World Leading Software for Cutting Tools UÊ ÌÕÌÛiÊ>`Êi>ÃÞÊÌÊÕÃiÊÌiÀv>ViÊ IS #64 UÊ xÊVVÃÊÌÊ«À}À>ÊÞÕÀÊÌÊÜÌ ÊÌ iÊ7â>À`Ê>ÃÃÃÌ>ÌÊ UÊ >ÃÞÊ«À}À>}ÊvÊÕiµÕ>Ê`iÝ]ÊÛ>À>LiÊ iÝÊÌÃÊ>`ÊV«iÝÊÌÊÃ >«i UÊ >ÃÌÊÎ ÊÃÕ>ÌÊÜÌ Êi>ÃÕÀiiÌÊvi>ÌÕÀiÃÊ.
smart software grinding Introducing VirtualGrind®Pro, the World Leading Software for Cutting Tools UÊ ÌÕÌÛiÊ>`Êi>ÃÞÊÌÊÕÃiÊÌiÀv>ViÊ IS #64 UÊ xÊVVÃÊÌÊ«À}À>ÊÞÕÀÊÌÊÜÌ ÊÌ iÊ7â>À`Ê>ÃÃÃÌ>ÌÊ UÊ >ÃÞÊ«À}À>}ÊvÊÕiµÕ>Ê`iÝ]ÊÛ>À>LiÊ iÝÊÌÃÊ>`ÊV«iÝÊÌÊÃ >«i UÊ >ÃÌÊÎ ÊÃÕ>ÌÊÜÌ Êi>ÃÕÀiiÌÊvi>ÌÕÀiÃÊ UÊ 6ÀÌÕ>ÊVÃÊV iVÊ`ÕÀ}ÊÃÕ>ÌÊ UÊ ÀiiÊÃvÌÜ>ÀiÊÕ«`>Ìi
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and pushed the workpiece material back to Streamliner tools.”
in the collet, causing parts to be out of Streamliner offers three basic distribu- END USER: Highland Products Corp. tolerance, Nolan explained. Rather than tion plates with orifices of 0.094", 0.188" turning slower and reducing the feed rate and 0.250" and a plate without an ori- www.highland the shop decided to try a Streamliner tool ant passage. To maintain a high-pressure.
and pushed the workpiece material back to Streamliner tools.” in the collet, causing parts to be out of Streamliner offers three basic distribu- END USER: Highland Products Corp. tolerance, Nolan explained. Rather than tion plates with orifices of 0.094", 0.188" (440) 352-4777 turning slower and reducing the feed rate and 0.250" and a plate without an ori- www.highland to achieve the required part specifications, fice, enabling users to customize the cool- products.com the shop decided to try a Streamliner tool ant passage. To maintain a high-pressure CHALLENGE: Reduce setup time and apply high-pressure coolant. flow, Highland uses the largest size to when employing high-
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ad index
I.S. # ADVERTISER NAME PAGE # CONTACT NAME CONTACT PHONE CONTACT E-MAIL / WEB SITE 12 Cinetic Landis Corp. 104 | MAY 2011 | CTE.
ad index I.S. # ADVERTISER NAME PAGE # CONTACT NAME CONTACT PHONE CONTACT E-MAIL / WEB SITE 1 2L Inc. 42 Customer Service 978-567-8867 [email protected] / www.2Linc.com 2 3M Abrasive Systems Div. 51 Customer Contact Center 866-279-1288 ext. 1687 [email protected] / www.3m.com/abrasives 3 Abanaki Corp. 90 John Logar 800-358-SKIM (7546) [email protected] / www.abanaki.com/021 Abrasive Technology Inc. 19A Customer Service 740-548-4100 [email protected] / www.abrasive-tech.com 4 Advent Tool & Mfg. Inc. 97 Jim Hartford 800-THREAD-4 [email protected] / www.advent-threadmill.com 45 Allied Machine and Eng. Corp. 5 Heather Kaiser 800-321-5537 [email protected] / www.alliedmachine.com 5 AMAMCO Tool 45 Andrew Gilpin 800-833-2239 [email protected] / www.amamcotool.com 6 Arno Rouse USA LLC 78 Bruce Welz 800-943-4426 [email protected] / www.arno-rouse
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I.S. # ADVERTISER NAME PAGE # CONTACT NAME CONTACT PHONE CONTACT E-MAIL / WEB SITE
The Advertisers Index is provided as a courtesy to advertisers. Every effort is made to avoid errors, but should one occur, CTE is not responsible. Reviewed by the Engineering Index. Cutting Tool Engineering® (ISSN:0011-4189) is published monthly. Copyright 2011 by CTE Publications Inc., 40 Skokie Blvd., Suite 450, Northbrook, IL 60062-1698
I.S. # ADVERTISER NAME PAGE # CONTACT NAME CONTACT PHONE CONTACT E-MAIL / WEB SITE Sandvik Coromant Co. False Cover Björn Roodzant 800-SANDVIK [email protected] / www.sandvik.coromant.com/us 71 Single Source Technologies 40 Mark Rentschler 248-232-6232 [email protected] / www.singlesourcetech.com 72 Sinjin Diamond Industrial Corp. 64 Dongbin Jang 82-2-2635-1951 [email protected] / www.sinjindia.com 73 Ssangyong Materials Corp. 15 H.S. Lee 82-53-580-4211 [email protected] / www.ssym.com 74 Star-SU LLC 93 847-649-1450 [email protected] / www.star-su.com 83 Stellram/ATI Engineered Products 39 April Jackson 800-232-1200 [email protected] / www.atistellram.com 90 Stor-Loc 105 Mike Ryan 800-STOR-LOC [email protected] / www.storloc.com 81 Sumitomo Electric Carbide Inc. 11 Paul Ratzki 847-635-0044 [email protected] / www.sumicarbide.com 44 Tapmatic Corp. 88 800-854-60
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