March 2013

March 2013 cover
CTE Magazine March 1, 2013

March 2013

Making aerospace parts from difficult-to-cut metal requires heavy-duty machines. PLUS: When the application is appropriate, form tapping provides real production benefits Key tre…

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Vol. 65 • Issue 3

Articles in this issue

Articles March 1, 2013 Tom Lipton
Generating spherical surfaces
A unique manual milling method is available for generating geometrically true spherical surfaces. This technique can be used to machine convex and concave sphe…
Articles March 1, 2013 Alan Richter
Multitask machining heroes
Produce parts faster without investing in additional fixturing. Efficiently reprogram the parts with the company's CAM software after moving part production to…
Articles March 1, 2013 Alan Richter
From three to one
Overcoming a bottleneck caused when programming different machine tools with various CAD/CAM systems. A single CAD/CAM system that can program multiple machine…
Articles March 1, 2013 Keith Jennings
Dealing with the unexpected
My recent past has, unfortunately, included the passing away of several acquaintances, one only 38 years old. I also read an obituary in the local paper about …
Articles March 1, 2013 Michael Deren
Eyes wide open
Several weeks ago, my wife and I attended a dinner party at her sister's home. One of the guests heard I was in manufacturing and introduced himself. He's 48, …
Articles March 1, 2013 Alan Richter
Metal on metal
A pump on a waterjet machine generates the high-pressure water needed for cutting by taking low-pressure water into a cylinder, compressing the water with a pl…
Articles March 1, 2013 Alan Richter
Compensation without cables
Thermal compensation of a coordinate measuring machine's principle structural components and the part being measured helps ensure measuring accuracy over an ex…
Articles March 1, 2013
Going toe to toe on robotics
One fond memory from my long-ago youth was playing Rock'Em, Sock'Em Robots with my next-door neighbor. My parents wouldn't get me the game, for reasons I forge…
Articles March 1, 2013 Alan Richter
Hard metal machines
All metals are not created equal. Therefore, neither are the machine tools for cutting them. Parts for extreme aerospace applications, such as in engines, land…
Articles March 1, 2013 Susan Woods
Chuck the chips
The process of displacing metal instead of cutting it is called many things. But whether they call it form tapping, cold form tapping, thread forming, cold rol…
Articles March 1, 2013 Kip Hanson
Trending toward productivity
The U.S. economy appears to be on the mend. In January, the Manufacturers Alliance for Productivity and Innovation gave a tentative thumbs up to sustained busi…
Articles March 1, 2013 Susan Woods
Gap guidance
The spark gap is the physical distance the electric current has to jump off the wire to burn the workpiece when wire EDMing. Controlling the spark gap is criti…
Articles March 1, 2013
Power play
Like most machine tool builders, Mori Seiki Co. Ltd. is focused on making its machines more energy efficient. In addition, the company is focused on making the…