Measuring/Inspecting

Continuously improved by customer input and rigorous usability testing, the new SPECTROLAB S LAS02 features proprietary CMOS+T technology to identify and measure, with high accuracy and precision, all elements in incoming, in-production, and out-going materials as well as in researching new materials. The new analyzer is ideal for primary and secondary metal producers, automotive and aerospace manufacturers, and makers of finished and semi-finished goods.

Nikon emphasizes that the VOXLS 40 C 450 is just the first of a next generation of X-ray CT systems of similar construction, featuring a single-piece cabinet, the same metrology-grade manipulator concept, Nikon’s unique microfocus X-ray sources, and extensive CT acquisition technologies. The upcoming models will broaden the range even further to provide users with more options that will not only meet their immediate business and technical requirements, but will also help them to identify new opportunities and raise operational efficiency.

Two variants are available. The VOXLS 30 C 450 is ideal for inspecting tall samples such as a large turbine blade. The VOXLS 30 M 450 is defined by its ability to be equipped with an internal autoloader for holding multiple samples. They may be scanned without operator intervention, freeing up personnel for other duties and facilitating unattended operation overnight and at the weekend, resulting in a big increase in productivity. In combination with external robotic handling and the Nikon Automation OPC UA Interface, both systems are compatible with fully automatic, closed-loop inspection at high speed in a Quality 4.0 production line environment.

Powered by a Nikon 225kV microfocus source, the innovative systems feature the company’s Rotating.Target 2.0, which is unique in the industrial sector. It results in high resolution X-ray images to enable even the smallest defects inside an object to be identified quickly, easily, and non-destructively. Speed of operation is enhanced using Nikon’s extensive CT acquisition technologies and reconstruction algorithms, making the systems ideal for automated inspection applications on the shop floor.

Featuring a 1:4 zoom ratio, the Titan Tool Supply Model ZMM-1 industrial inspection zoom microscope offers constant focal length, highly favorable depth of field, a large field of view at 15X magnification, and a higher magnification with smaller field of view at 60X as standard. When used with the optional extra 20X eyepiece, the Model ZMM-1 can additionally perform reliable and accurate remote visual inspections of a workpiece over an expanded magnification of up to 120X –all without the need for a change of lens.

The density determination solution is a metrological system which has been developed for the rapid and highly accurate density determination of components, and has a particular significance when analysing AM-produced parts. Porosity in AM parts can be a problem because it can weaken the mechanical strength and stability of the parts, reduce their durability, and make them more susceptible to failure under stress. Porosity can also affect the thermal and electrical properties of the parts and make them less resistant to high temperatures, corrosives, and other environmental factors.

The results of a single dispense of up to 12 channels are calculated in under one minute. The unique and innovative XPR105MCP tests each pipette channel individually on the same load cell to ensure equal measurement performance. The load cell is protected from any spills to ensure lifelong performance.

The measurement targets are distributed uniformly at intervals of approx. 100 millimetres across the entire Target-Net. The Target-Net itself measures 1500 x 2500 millimetres and has in total  approx. 300 measurement targets. Thanks to the high measurement target density, several scans can be performed very quickly from different perspectives.

The VTS SF-45 acquires a variety of tool dimensions in a single instant using the principle of shadow projection where an illuminated objects projects its shadow onto the camera. These measurements include tool length, static and dynamic tool diameter, the tool run-out and cutting-edge radius. With a resolution of 0.1 µm, the VTS enables measurement of tools with diameters as small as 10 µm with repeatability of 0.2 µm, providing a higher level of accuracy than touch probes or lasers in small applications.

With the use of the PM controller, several times stiffness is achieved compared to solutions using capillaries. This produces extraordinarily high stiffness with respect to radial, axial and moment loads. With the help of extensive computer programmes, an optimum in dimensioning is achieved regarding dynamic loads, so the best-possible damping is achieved. By precisely determining the limits of use and loads, an optimum in functional reliability is achieved.