Milling

Conventional versus climb milling

For all practical purposes, says Bob Warfield of CNCCookbook.com, manual machinists always use conventional milling and CNC machinists always use climb milling. "Most of us do one or the other, and seldom change," he observed, but is that right?"

Short answer: it usually is for manual machinists, but things are bit more complex for CNCers, Warfield reports in the 14th episode of the CNC Chef video series, titled "Conventional versus climb milling."

Spike Sensory Toolholder

The Spike sensory toolholder is a wireless force sensor used for tool monitoring. During the machining process (e.g drilling or milling), it can measure the generated force and torque directly at the toolholder. The occuring data will be transmitted wirelessly to the receiver and the tool measurement software.

Tiger-tec Gold Inserts

Walter has announced several extensions to its Tiger-tec Gold inserts, all of which possess the features that have made it so successful: A smooth rake face for excellent friction characteristics; optimal wear detection due to its gold-colored top layer; an especially tough cutting edge for maximum process reliability; and the latest coating technology for long tool life.

USC and USC-M Series Machines

UNISIG continues to expand its product line to meet the growing needs of today’s manufacturers, especially moldmakers. The company offers the USC and USC-M series machines, which combine deep-hole drilling and milling capabilities to allow mold shops to reduce setup time, increase accuracy and eliminate mold design restrictions associated with traditional machining centers.

'Perfect' combination for structural parts

The optimal machine tool plus the optimal tool equals the perfect combination. And that makes cost-effective processes and impressive machining results possible. One good example of this is the cooperation between the machine manufacturer, F. Zimmermann GmbH, and MAPAL. For demonstrations and machine acceptance tests, Zimmermann equips its new horizontal machining center with milling cutters from MAPAL.

Stepping up to the challenge

Models DRO100/203/300

HEIDENHAIN’s ACU-RITE brand of digital readout (DRO) products for the machine tool marketplace has introduced a line of three innovative DROs with new software features and robust hardware, which is reportedly making a difference for milling, turning, grinding and boring applications.

STC 800 5-Axis Machining Center

The STC series has been designed to provide unrivalled economy in the machining of the most demanding structural parts, multiple-blades and casings with long cycle times, and provide the customer with a whole host of practical options. These machining centers have excellent static and dynamic properties, as well as a tried and tested rotatable head, making them the benchmark for heavy chip removal in titanium and Inconel parts for the aerospace and power generation industries.