Surface Analyzing Equipment

EMG SORM is a state-of-the-art measuring system based on the confocal chromatic principle and is suitable for both online roughness and online waviness measurement of surfaces. It delivers precise, fast and non-contact roughness and waviness measurements calculated in accordance with the definitions of DIN EN 10049 and the SEP 1941 testing sheet. This makes EMG SORM® an indispensable tool for quality control and ensuring the surface condition of cold-rolled flat steel products. Thanks to its versatility, it can be used for different surface structures without adjustments and ensures reliable measurements at a production speed of up to 350 m/min.

The Surface Measure 1008S aims to disrupt the surface measurement processes across a wide range of industries, offering unprecedented precision and accuracy, even with in-line and near-line shop floor applications. The SM1008S leverages a propriety Mitutoyo optical system alongside our traditional sensor technology to deliver versatile performance that includes 2D profile measurements and comprehensive 3D dimensional inspections.

The airbrush is easy to operate and merely requires the flow rate to be set. The airbrush works most accurately at a constant pressure of approx. 1-2 bar which is set individually.
The airbrush is solid and robust, resulting in a long tool service life. The wooden handle facilitates ergonomic, balanced handling.

TraceBoss+ software interfaces with most portable surface roughness gages. A user can take a measurement, view the results and graphics full screen, save data, and reload it for comparison and statistical process control. It reports most common roughness parameters, showing at a glance whether a surface passes or fails user-provided limits.

Continuously improved by customer input and rigorous usability testing, the new SPECTROLAB S LAS02 features proprietary CMOS+T technology to identify and measure, with high accuracy and precision, all elements in incoming, in-production, and out-going materials as well as in researching new materials. The new analyzer is ideal for primary and secondary metal producers, automotive and aerospace manufacturers, and makers of finished and semi-finished goods.

Mx 9.1 software extends Zygo’s collaborative metrology software with Asphere+ Analysis functionality, providing a common toolset to explore aspheric surface data obtained using any instrument. Best-fit prescriptions can be obtained for a wide range of surface types, and the 3D deviation between part and design can be examined and exported for process control feedback

The blast specimen created by the Guyson Institute of Standards determines a specific Ra value on a calibrated profilometer which will enable the user to correctly match that Ra Value on a product finish. All previous Ra measurements up to this point, are inconsistent because there was no scientifically certified specimen to determine the gloss value of a non periodic finish.

A spray with which workpiece dimensions and colour values can be digitised in one scan: AESUB transparent. The workpieces are sprayed uniformly with AESUB transparent from a distance of 15 to 20 centimetres. After just a few seconds, a matt, transparent layer is generated on the workpiece’s surface. In addition to capturing the surface contours, optical scanners can simultaneously capture the colour values of the object being measured. 

The data in the Surface Library was generated using a variety of areal (3D) measurement instruments. The data is in .os3d format, the native file format for Digital Metrology’s OmniSurf3D surface texture software. Each dataset includes hints for analyzing the data within OmniSurf3D. A free 10-day trial version of the software is available separately. The .os3d file format description is also freely available on the website for those who wish to analyze the data with their own mathematical tools.

The Digital Static Meter is a sensitive and responsive product that indicates surface voltage and polarity on objects up to ±20 kV from one inch (25mm) away. After zeroing the meter, move it to within one inch of your problem surface(s) for a LED illuminated reading of the static voltage. It includes a National Institute of Standards and Technology certification for accuracy, and will help discern the most troublesome static areas in any process.