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Cutting Tool Engineering April 15, 2010

April 2010

April 2010 covers workholding and fixturing, milling strategy, and tool regrinding. It also looks at tool presetting and grinding practice.

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Vol. 62 • Issue 4

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Iscarmetals

15,000 COMBINATIONS

One Tool Body Carries Many Different Types of Heads.

15,000 COMBINATIONS One Tool Body Carries Many Different Types of Heads www.iscarmetals.com

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visit www.micromanufacturing.com

THINK

SMALL The magazine for manufacturers of microparts. To subscribe or learn more.

THINK SMALL The magazine for manufacturers of microparts. To subscribe or learn more, visit www.micromanufacturing.com

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Hornusa

HORN - THE LEADERS IN GROOVING TECHNOLOGY

THERE IS ALWAYS A (GROOVING) SOLUTION... ...and if it doesn’t already exist, we will find it. HORN has developed the world’s most effective range of grooving technology by providing solutions to problems that others have walked away from. Many of our 9000 standard catalog items were developed as specials - but many customers had the same requirements leading to standards

HORN - THE LEADERS IN GROOVING TECHNOLOGY THERE IS ALWAYS A (GROOVING) SOLUTION... ...and if it doesn’t already exist, we will find it. HORN has developed the world’s most effective range of grooving technology by providing solutions to problems that others have walked away from. Many of our 9000 standard catalog items were developed as specials - but many customers had the same requirements leading to standards. Even though our standard catalog range is very broad, it is dwarfed by our database of over 85000 special solutions.

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Idays2010

It’s your turn

...to be the tough project go-to shop It’s your turn to have the capacity to take on the most complex parts — faster and with exacting precision. Mori Seiki Machining Centers… if the competition can’t handle it, tough. It’s your turn. Don’t miss our Innovation Days event – May 24-26, 2010. IS #39.

It’s your turn ...to be the tough project go-to shop It’s your turn to have the capacity to take on the most complex parts — faster and with exacting precision. Mori Seiki Machining Centers… if the competition can’t handle it, tough. It’s your turn. Don’t miss our Innovation Days event – May 24-26, 2010.

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Abrasive Tech

Aces.

Play your cards right. The stakes are higher than ever in today's business environment. Fortunately, the experts at Abrasive Technology can keep you from getting lost in the shuffle. Call or visit the web address below for more information about our finely crafted superabrasive products. With Abrasive Technology, you'll feel like the deck is stacked in your favor

Aces. Play your cards right. The stakes are higher than ever in today's business environment. Fortunately, the experts at Abrasive Technology can keep you from getting lost in the shuffle. Call or visit the web address below for more information about our finely crafted superabrasive products. With Abrasive Technology, you'll feel like the deck is stacked in your favor. GRIND SHARPEN POLISH DRILL IS #1 www.abrasive-tech.com/aces 800.964.8324

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Canontradeshows

There’s always

something new at the world’s largest event Find the suppliers and solutions to bring your medical products and equipment from concept to customer while also helping you save money for medical and increase profit margins. design and EXPOSITION: CONFERENCE: June 8–10, 2010 June 7–10, 2010 JACOB K. JAVITS CONVENTION CENTER | NEW YORK, NY manufacturing!

There’s always something new at the world’s largest event Find the suppliers and solutions to bring your medical products and equipment from concept to customer while also helping you save money for medical and increase profit margins. design and

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Widia

Our complete portfolio.

Your complete satisfaction. From turning, holemaking, and indexable milling to solid carbide end milling, solid carbide drilling, and tapping, the most powerful tools in the business now proudly wear WIDIA brands. When you buy WIDIA products, you’re not just purchasing speed, power, and precision, you’re investing in quality and complete satisfaction

Our complete portfolio. Your complete satisfaction. From turning, holemaking, and indexable milling to solid carbide end milling, solid carbide drilling, and tapping, the most powerful tools in the business now proudly wear WIDIA brands. When you buy WIDIA products, you’re not just purchasing speed, power, and precision, you’re investing in quality and complete satisfaction. Match the most expansive portfolio of precision-engineered products and custom solution services available today with a global, specialized network of authorized distributor partners and you have the tools you need — and the power that only comes from WIDIA brands. For product information, or to schedule an onsite

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IMTS.com

I ; F J  ' ) # ' . 9 > ? 9 7 = E

IS #17 M > 7J M ? B B  ? J  I F7 H A  ? D OE K 5.

I ; F J  ' ) # ' . 9 > ? 9 7 = E IS #17 M > 7J M ? B B  ? J  I F7 H A  ? D OE K 5 IMTS.com

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Machinetools

productive times

a tiny little tool.” A 3⁄64"-dia. variable- helix endmill The tool was a 3⁄64"-dia. endmill for from Harvey Tool creating six 0.0625"-wide × 0.125"-deep enabled Precision × 0.300"-long slots. Precision Technol- Technologies to ogies was cutting the slots with a stan- more than quadruple dard 3⁄64"-dia., 4-flute, uncoated endmill the feed rate and.

productive times a tiny little tool.” A 3⁄64"-dia. variable- helix endmill The tool was a 3⁄64"-dia. endmill for from Harvey Tool creating six 0.0625"-wide × 0.125"-deep enabled Precision × 0.300"-long slots. Precision Technol- Technologies to ogies was cutting the slots with a stan- more than quadruple dard 3⁄64"-dia., 4-flute, uncoated endmill the feed rate and run at 10,000 rpm and a 1-ipm feed on increase the axial a Mori Seiki vertical machining center. DOC by 2.5 times

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PMA

Melrose Park, Ill. In March, the com- Seiki’s warehouse in Dallas), training markets have helped a New Hampshire

pany announced that it will move its and engineering support. laser systems company make large fi- Illinois and China operations to its new nancial strides, despite the recession. 307,813-sq.-ft. headquarters facility ■ Laser micromachining “We had about 30 percent growth in the Chicago suburb of Aurora. The last year,” said Charlie Cuneo, presi-.

Melrose Park, Ill. In March, the com- Seiki’s warehouse in Dallas), training markets have helped a New Hampshire pany announced that it will move its and engineering support. laser systems company make large fi- Illinois and China operations to its new nancial strides, despite the recession. 307,813-sq.-ft. headquarters facility ■ Laser micromachining “We had about 30 percent growth in the Chicago suburb of Aurora. The last year,” said Charlie Cuneo, presi- company reports that the benefits of the business thrives dent of JP Sercel Associates, the Man- consolidation include cost efficiencies, Diversifying and having a knack for chester-based manufacturer of excimer shorter lead times, more control over identifying emerging micromachining and diode-pumped solid-state industrial manufacturing processes, lower carbon

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Greenleafglobalsupport

manufacturing. “We offer two types of For the growing solar panel market, rose 2 percent from December ’09 to

laser-based systems for LEDs,” Cuneo JPSA’s proprietary PV-5000 laser scrib- January ’10, an increase consistent with said. One of the systems, called laser ing system enables manufacturers to advances posted during the same period liftoff, involves using an excimer “to scribe thin-film panels into a multitude the previous 2 years, according to the.

manufacturing. “We offer two types of For the growing solar panel market, rose 2 percent from December ’09 to laser-based systems for LEDs,” Cuneo JPSA’s proprietary PV-5000 laser scrib- January ’10, an increase consistent with said. One of the systems, called laser ing system enables manufacturers to advances posted during the same period liftoff, involves using an excimer “to scribe thin-film panels into a multitude the previous 2 years, according to the separate and lift LED devices from the of smaller solar cells at a rate of 12 me- United States Cutting Tool Institute. sapphire substrates on which they’re ters per second. From December ’08 to January ’09, grown,” he said. “And we also provide “We serve a pretty diverse set of mar- sales were up 1.1 percent; from De- laser technology that allows our cus- kets, and that has helped us in this re- cember ’07 to January ’08, they shot up

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