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Cutting Tool Engineering May 15, 2015

May 2015

May 2015 covers automation, advanced machining growth, and drilling and holemaking. It also looks at digital manufacturing and workholding and fixturing.

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Vol. 67 • Issue 5

In This Magazine

Advertisers in this issue

Fax+1 817 258 3221, [email protected]

Pinpointed JET Pressure

Directly to the Cutting Edge Optimal Chip Evacuation and Tool Life TANG-GRIP TANG-GRIP GRIP-IQ JET DO-GRIP DO-GRIP K-Type through-tool JHP through-tool C-Type through-insert JHP through-tool K-Type through-tool high pressure coolant high pressure coolant coolant high pressure coolant high pressure coolant ISCAR METALS INC

Pinpointed JET Pressure Directly to the Cutting Edge Optimal Chip Evacuation and Tool Life TANG-GRIP TANG-GRIP GRIP-IQ JET DO-GRIP DO-GRIP K-Type through-tool JHP through-tool C-Type through-insert JHP through-tool K-Type through-tool high pressure coolant high pressure coolant coolant high pressure coolant high pressure coolant ISCAR METALS INC. Tel + 1 817 258 3200, Tech Tel 1-877-BY-ISCAR, Fax+1 817 258 3221, [email protected] www.iscarmetals.com

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Kyoceraprecisiontools

NEW INNOVATIONS

in Steel Turning CA5 -Series Grades P -Series Chipbreakers In comparison tests, Kyocera’s new CA5-Series steel turning inserts combined with the PP, PQ, and PG smart chipbreaker lineup have consistently outperformed the competition. Don’t take our word for it…try it for yourself! Contact your local KYOCERA Sales Engineer or.

NEW INNOVATIONS in Steel Turning CA5 -Series Grades P -Series Chipbreakers In comparison tests, Kyocera’s new CA5-Series steel turning inserts combined with the PP, PQ, and PG smart chipbreaker lineup have consistently outperformed the competition. Don’t take our word for it…try it for yourself! Contact your local KYOCERA Sales Engineer or

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Hornusa

Mini cutting at its Peak

Small, Strong, Streamlined. Additions to the Mini Tool System achieve higher feed rates and reduced production time in steel and cast iron. Standard widths from 0.74 mm to 3 mm (.029 99 to .118 99 ) are ideal for machining bore diameters from 6 mm to 20 mm (.236 99 to .787 99 ) and cutting depths up to 8 mm (.315 99 ). New sintered geometries provide excellent chip control and greater productivity. High.

Mini cutting at its Peak Small, Strong, Streamlined. Additions to the Mini Tool System achieve higher feed rates and reduced production time in steel and cast iron. Standard widths from 0.74 mm to 3 mm (.029 99 to .118 99 ) are ideal for machining bore diameters from 6 mm to 20 mm (.236 99 to .787 99 ) and cutting depths up to 8 mm (.315 99 ). New sintered geometries provide excellent chip control and greater productivity. High www.hornusa.com performance and short delivery times for your internal applications. www.hornusa.com H OR N – E X C ELL E N C E I N T E C H N O L O G Y GROOVING PARTING OFF GROOVE MILLING BROACHING PROFILE MILLING DRILLING REAMING

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Mastercam’S Dynamic Motion Technology

BE DYNAMIC!

THE FUTURE OF EFFICIENCY & SPEED IS HERE – Since 2008, Mastercam has been building Dynamic Motion into our software. That means it has been shop-tested and proven in real-world environments. Dynamic Motion toolpaths carve out massive amounts of material quickly, reducing cycle times by up to 75% – while doubling and even tripling the tool life – immediately putting more money in your pocket. Sounds.

BE DYNAMIC! THE FUTURE OF EFFICIENCY & SPEED IS HERE – MASTERCAM’S DYNAMIC MOTION TECHNOLOGY Since 2008, Mastercam has been building Dynamic Motion into our software. That means it has been shop-tested and proven in real-world environments. Dynamic Motion toolpaths carve out massive amounts of material quickly, reducing cycle times by up to 75% – while doubling and even tripling the tool life – immediately putting more money in your pocket. Sounds unbelievable, right? But as the market leader, we’ve had our Dynamic Motion toolpaths tested in most every conceivable work environment around the world. It works. For more information, visit

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Knightcarbide

staying sharp

Get with the Program that has been written into the pro- cific tools for producing various part into the CNC program every time a gram at every stage, consuming a geometries is proprietary knowl- similar job arrives. Tool libraries cap- few seconds per stage. edge that should be available to ture this information and automati-.

staying sharp Get with the Program that has been written into the pro- cific tools for producing various part into the CNC program every time a gram at every stage, consuming a geometries is proprietary knowl- similar job arrives. Tool libraries cap- few seconds per stage. edge that should be available to ture this information and automati- ■ Understanding the best feed all shop workers. It should not have cally enter it into subsequent pro- rates and speeds to use with spe- to be recalculated and reentered grams, saving time while ensuring all programmers are using proven settings. ■ Similarly, as a shop grows, the

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Haas Automation Inc. | 800-331-6746 | www.HaasCNC.com

RELIABILITY. PRICE. REPUTATION.

Haas DS-30Y Dual-Spindle CNC Lathe w/ Y Axis = TOTAL CUSTOMER VALUE. WE KNOW what it’s like. That’s why we’re driven to make sure that every Haas We’re MACHINISTS, too. CNC machine is trustworthy, affordable, and always We CUT METAL every day. backed by the industry’s best after-sale service. Proud sponsor of the Stewart-Haas #41 car.

RELIABILITY. PRICE. REPUTATION. Haas DS-30Y Dual-Spindle CNC Lathe w/ Y Axis = TOTAL CUSTOMER VALUE. WE KNOW what it’s like. That’s why we’re driven to make sure that every Haas We’re MACHINISTS, too. CNC machine is trustworthy, affordable, and always We CUT METAL every day. backed by the industry’s best after-sale service. Haas Automation Inc. | 800-331-6746 | www.HaasCNC.com Proud sponsor of the Stewart-Haas #41 car

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Visit Haas Automation Inc. | 800-331-6746 | www.HaasCNC.com

Carmexusa

thread cutting

Longer life, higher speeds, and improved finishes — even in the hardest materials Carmex’s specially engineered combination of carbide substrates and advanced multi-layer coatings deliver higher production, improved finish, and longer tool life. Developed for medium to high cutting speeds in conventional materials including stainless.

thread cutting Longer life, higher speeds, and improved finishes — even in the hardest materials Carmex’s specially engineered combination of carbide substrates and advanced multi-layer coatings deliver higher production, improved finish, and longer tool life. Developed for medium to high cutting speeds in conventional materials including stainless, Carmex BMA inserts are available in a wide range of sizes. Developed for thread cutting of all machinable materials, new BLU 16mm inserts combine micro-carbide substrate and advanced coating that increases the thermal barrier to 4200º F.

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888-340-8665 • 888-383-8665 Fax • www.nachiamerica.com

AQUA EX FLATSERIES

One Step Drilling with Minimal Burr Redefining the Science of Cutting Technology 715 Pushville Rd, Greenwood, IN 46143.

AQUA EX FLATSERIES One Step Drilling with Minimal Burr Redefining the Science of Cutting Technology 715 Pushville Rd, Greenwood, IN 46143 888-340-8665 • 888-383-8665 Fax • www.nachiamerica.com

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Visit 888-340-8665 • 888-383-8665 Fax • www.nachiamerica.com

Toolflo

Can be used with low pressure

or high pressure coolant (rated up to 1500 psi) • Available for #2, 3 & 4 Flo-Lock right and left hand inserts • Fits other brand’s standard holders •Available in 6 and 12 pack quantities for an added cost savings! Use Your Existing Holders! Simply replace the top clamp on your standard holder. Contact your nearest Tool-Flo distributor or contact us at:.

Can be used with low pressure or high pressure coolant (rated up to 1500 psi) • Available for #2, 3 & 4 Flo-Lock right and left hand inserts • Fits other brand’s standard holders •Available in 6 and 12 pack quantities for an added cost savings!

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Visit Toolflo

A true performance guarantee ensuring your PRAB

• Chip and Fluid Systems Integration

• Risk Mitigation • Increased Metal Scrap Value • Wastewater Treatment Systems Your trusted partner for more than 60 years in complete chip processing and environmental compliance support. Chip Systems Dualpak Briquetters Ultrafiltration Wastewater Treatment Systems equipment achieves the specific results it was designed and manufactured to deliver. And if you.

• Chip and Fluid Systems Integration • Risk Mitigation • Increased Metal Scrap Value • Wastewater Treatment Systems Your trusted partner for more than 60 years in complete chip processing and environmental compliance support. Chip Systems Dualpak Briquetters Ultrafiltration Wastewater Treatment Systems A true performance guarantee ensuring your PRAB equipment achieves the specific results it was designed and manufactured to deliver. And if you

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Visit A true performance guarantee ensuring your PRAB

facebook.com/tungaloyamerica

TurnLine Valid from January 1 to June 30, 2015 w w w. t u n g a l o y a m e r i c a . c o m

follow us at: t w i t t e r . c o m / t u n g a l o y Economical small-sized turning inserts for reducing machining cost! EcoTurn consists of standard insert shapes and general chipbreaker types similar to the regular-sized inserts. 1 BUY 20 inserts GET 1 corresponding external toolholder at 50% ADDITIONAL DISCOUNT 2 BUY 30 inserts.

TurnLine Valid from January 1 to June 30, 2015 w w w. t u n g a l o y a m e r i c a . c o m follow us at: facebook.com/tungaloyamerica t w i t t e r . c o m / t u n g a l o y Economical small-sized turning inserts for reducing machining cost! EcoTurn consists of standard insert shapes and general chipbreaker types similar to the regular-sized inserts. 1 BUY 20 inserts GET 1 corresponding external toolholder at

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Hassay Savage Magafor Usa

FRONT and CENTER

Complete Program in HSS 8% Cobalt and Micro Grain Carbide! Finish the HOLE STORY! 1,108 Sizes IN STOCK! Over 1,108 miniature reamers from .0078 to .5020 SUPERB SURFACE FINISHES! New, 3 Company Catalog Now Available. Call or e-mail for one today!

FRONT and CENTER Complete Program in HSS 8% Cobalt and Micro Grain Carbide! Finish the HOLE STORY! 1,108 Sizes IN STOCK! Over 1,108 miniature reamers from .0078 to .5020 SUPERB SURFACE FINISHES! New, 3 Company Catalog Now Available. Call or e-mail for one today! HASSAY SAVAGE MAGAFOR USA Toll Free: 800-247-2024 ● Fax: 413-863-2714 Toll Free: 800-665-6734 ● Fax: 866-308-7471

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list of products, sizes, specs and capabilities at ezburr.com.

E-Z Burr saves you time and money! Our long lasting patented tools

deburr holes in tough materials in just seconds! Tools are available in all metric and fractional sizes from .040” through 2.0” and custom deburring tools can be produced in 2 to 3 weeks. View our complete.

E-Z Burr saves you time and money! Our long lasting patented tools deburr holes in tough materials in just seconds! Tools are available in all metric and fractional sizes from .040” through 2.0” and custom deburring tools can be produced in 2 to 3 weeks. View our complete list of products, sizes, specs and capabilities at ezburr.com. www.ezburr.com 800.783.2877 Plymouth, MI Easy. Fast. Built to Last.

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Visit list of products, sizes, specs and capabilities at ezburr.com.

Secotools

DURATOMIC® TP0501,

TP1501, TP2501 Our new Duratomic line of insert grades for steel- turning applications gives you even more competitive benefits when it comes to high-speed, balanced and versatile production. And, new Edge Intelligence makes it impossible to miss which edges have been used, allowing you to make more parts per edge, limit.

DURATOMIC® TP0501, TP1501, TP2501 Our new Duratomic line of insert grades for steel- turning applications gives you even more competitive benefits when it comes to high-speed, balanced and versatile production. And, new Edge Intelligence

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