Industry News

Since 2013, members of the MIT Media Lab community have set out from their research groups every summer to observe work in about 10 factories in China. Last summer, they went with a different approach—not just to visit but to collaborate on experimenting and cooperative design with two facilities in or near the city of Shenzhen. The hacking manufacturing summer course in August focused on the theme of soft robotic materials, and three instructors and seven lab students worked with a digital knitting factory called K-Tech and a flexible printed circuit board manufacturer called King.

If you want to produce high-precision profile inserts, your tapered diamond grinding wheels need to be dressed on a regular basis. Haas opts for the profile accuracy of the XING dressing technique inside the machine.

There was nothing at their first meeting that suggested to Chris Salow that Amanda Hutchings would one day be president of his Peak Manufacturing Corp. and take it to record revenue. It was 2007, and she was applying for a job as marketing manager at his Shop Rat Foundation, a Jackson area-based nonprofit that teaches area high school kids how to operate factory machinery and prepare for skilled, well-paying jobs upon graduation. She was 22, and although she had graduated from Baker College with a degree in business administration with honors, she was so nervous about the interview that she had broken out in hives.

The Chicago-based Digital Manufacturing and Design Innovation Institute is opening its manufacturing floor to manufacturers and academic institutions that need to quickly test process improvements. “We are seeing a manufacturing renaissance in Chicago, and the Digital Manufacturing and Design Innovation Institute is adding to that momentum,” Mayor Rahm Emanuel said. “By opening their doors, sharing equipment and providing expertise to small businesses, startups and students, DMDII is ensuring Chicago’s advanced manufacturing ecosystem will be stronger for generations to come.”

If a spindle breaks down, what is your company’s plan of action? Is it the most practical and efficient way to deal with a down spindle? Spindles need maintenance at varying intervals based on the length and design of their operation. Normal use of any machine will cause wear and tear, the spindle being the component that receives the majority of the wear. It is necessary for spindles to run at the right speeds and feeds to minimize wear. Because of this, a good spindle program should consider the specific operational information of each individual spindle.

Manufacturers are optimistic about what 2018 will bring, according to a survey. Jensen Werley of BizWest Media LLC writes that one of the three main areas of priority is talent and that half of participants said they expect to increase hiring despite the top barrier to growth being a labor shortage. The most important strategies for attracting and retaining talent are listed as increasing compensation packages, conducting internal training and apprenticeships, developing strategies to reduce turnover and being more deliberate about succession planning.

John Dauber and Kevin Tucker of Camfil APC, Jonesboro, Ark., have written a white paper about airborne mists emitted during machining processes, which pose numerous risks to human health and safety. It is important to understand the regulations that limit these emissions, as well as the various technologies available to achieve compliance with the Occupational Safety and Health Administration and other regulatory agencies. This paper discusses what you can do about mist collection issues in your facility, how to evaluate which type of collection system is most suitable for your application and how to establish an overall safety program that will best protect employees and equipment.

When is the best time to sell your CNC machine? How should you prepare it to sell? How can you optimize your profit? Chicago-based Machinery Marketing International addresses these questions in the e-book "Selling CNC Machines." The guide covers considerations for selling old CNC machines.

Dormer Pramet is launching a webinar series to occur the fourth Friday of every month. The first three sessions are open for enrollment. These 30-minute sessions, which will be led by round tool and indexable product experts, are free and designed to expand participants' knowledge of cutting tools. The webinars are geared toward professionals in the fields of sales, technical support and customer service.

I’m one of those annoying people who stays current on technology. I store my stuff in the cloud, patch my software religiously and have my fifth smartphone in as many years. Despite my geeky tendencies, however, I’m apprehensive about the effect that Industry 4.0 and the industrial internet of things will have on … well, the industry. Call it smart manufacturing if you like, but many shop owners and managers—especially those who grew up with black-and-white TVs and rotary phones—might secretly call it scary manufacturing instead.

A smart floor eliminates missing information, reinforces standards and keeps people safe. A smart floor answers questions. Marking floors is one of the fastest, easiest ways to direct behavior and create visual communication in a work environment. Floor markings not only communicate what is supposed to happen but reinforce existing standards in the workplace. Floor marking products, such as floor decals, A-frame signs, floor marking tape and floor symbols, promote safety and improve efficiency, saving time and money and reducing injuries. By utilizing these types of products, a facility can become a safer, more productive workplace.

Hands-on learning is quickly becoming the best-known way for students to fully grasp concepts and curriculum, especially in the world of technical education. To this end, classrooms have started to change in accommodation for this type of hands-on teaching. This early exposure to machine tools preps kids for the work they’ll see throughout their careers.

Whether an interviewer or interviewee, it is important to be prepared when discussing a job opening. An e-book provides 110 typical questions and answers for production interviews, as well as tips for how to prepare.

Economic activity in the manufacturing sector expanded in December, and the overall economy grew for the 103rd consecutive month, say the nation’s supply executives in the latest Manufacturing ISM Report on Business. The December Purchasing Managers' Index registered 59.7 percent, an increase of 1.5 percentage points from the November reading of 58.2 percent. This indicates growth in manufacturing for the 16th consecutive month, led by strong expansion in new orders and production, with hiring growing at a slower rate and supplier deliveries continuing to struggle.

When mass finishing—finishing many parts simultaneously—in a vibratory finishing system, the tendency is to use ceramic or plastic preformed cutting media, said Steven Schneider, technical sales manager at surface finishing company Kramer Industries Inc., Piscataway, N.J. Ceramic tumbling media are made with abrasive filler, much like a grinding wheel. For plastic tumbling media, plastic is mixed with abrasive filler and cast to shape. Ceramic media use aluminum oxide as filler, and plastic media use quartz or silica for cleaner results.

For our February issue’s Industry Briefs department, I’m writing an article about the Deburring Application Laboratory at Matrix Design LLC. The company designs, builds and installs robotic automation systems for deburring parts, as well as machine tending and material handling.

While manufacturing jobs dominated in the 20th century, many believe that coding will have a similar impact during the 21st century. “I think we’ve lost the ability to make things," said Adam Enbar, co-founder of Flatiron School, on Fox Business’ “Wall Street Week.” "Americans love to build and create and make things. This is that new wave. The new form of manufacturing is making software.” Flatiron School, which is located in New York City, is a coding boot camp that trains people of all skill levels on how to code.

In connection with the article I’m writing about metalworking fluid filtration equipment for our March issue, I spoke with Irvin Kaage, president of Transor Filter USA, Elk Grove Village, Ill. The company provides the One Micron Filtration system, which removes particles larger than 1µm from oil, primarily for grinding.

In connection with the abrasive waterjet machining article scheduled for our March issue, I spoke with Jim Draper, owner of Rocky Mountain Waterjet, Greeley, Colo., who said when a parts manufacturer finds that waterjetting is a suitable process for a part or family of parts, the decision to outsource that work to a waterjet job shop or buy a waterjet machine for in-house production depends on the part quantity.

Marion Technical College's new $500,000 mobile training lab has the potential to train hundreds of workers each year throughout central Ohio, writes Hasan Karim in The Marion Star. The vehicle's 400-sq.-ft. simulation center accommodates eight students, each with a laptop and other training equipment, officials say. Bob Haas, the college's chief strategy officer, says the purpose of the mobile lab is to provide on-site training to local manufacturers.