X4 Inserts

April 13, 2013

Seco Tools has announced the introduction of X4, a new multiedged, tangential tool for grooving and parting off of small components. Available in cutting widths from 0.031" to 0.093", X4's inserts minimize material consumption in parting off and enable precise grooving and copying of small and medium-sized complex parts. Performance is further enhanced through X4's tangential insert bodies that ensure high rigidity, stability and productivity.

To increase flexibility, each X4 insert type can be fastened to any X4 insert seat, allowing for reduction of tooling inventory. Depending on the cutting edge width, the tool's maximum cutting depth ranges from 0.102" to 0.256" and can cut off maximum bar diameters from 0.205" to 0.512". X4 inserts are available in neutral, right-hand angled and left-hand angled cutting edge options.

Ideal for a variety of common workpiece materials, X4 uses CP500 and CP600 insert grades. CP600 features a mix of toughness and wear resistance suitable for most general applications, while CP500 provides increased wear resistance for more challenging cutting scenarios.

To further increase X4's performance, inserts with the MC chipbreaking geometry can be applied. This versatile geometry achieves excellent formation of comma and clockspring chips in a variety of materials and uses a straight front edge line to guarantee a straight bottom within a groove.

All X4 toolholders incorporate Seco's Jetstream Tooling Duo technology to further enhance productivity, lengthen tool life and improve chip control. By delivering coolant from two outlets to optimum points in the cutting and heat zones, Jetstream Tooling Duo contributes to efficient cooling, ideal chip formation and high part quality.

The X4 is offered in shank sizes of 0.63", 0.75" and 1.00", as well as Seco-Capto C4, C5 and C6.

Related Glossary Terms

  • coolant

    coolant

    Fluid that reduces temperature buildup at the tool/workpiece interface during machining. Normally takes the form of a liquid such as soluble or chemical mixtures (semisynthetic, synthetic) but can be pressurized air or other gas. Because of water’s ability to absorb great quantities of heat, it is widely used as a coolant and vehicle for various cutting compounds, with the water-to-compound ratio varying with the machining task. See cutting fluid; semisynthetic cutting fluid; soluble-oil cutting fluid; synthetic cutting fluid.

  • grooving

    grooving

    Machining grooves and shallow channels. Example: grooving ball-bearing raceways. Typically performed by tools that are capable of light cuts at high feed rates. Imparts high-quality finish.

  • parting

    parting

    When used in lathe or screw-machine operations, this process separates a completed part from chuck-held or collet-fed stock by means of a very narrow, flat-end cutting, or parting, tool.

  • shank

    shank

    Main body of a tool; the portion of a drill or similar end-held tool that fits into a collet, chuck or similar mounting device.

  • wear resistance

    wear resistance

    Ability of the tool to withstand stresses that cause it to wear during cutting; an attribute linked to alloy composition, base material, thermal conditions, type of tooling and operation and other variables.

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