60-Grit Honing Stones

August 01, 2014

Sunnen Products Co. is introducing a 60-grit premium red aluminum-oxide honing abrasive that reportedly cuts material 25 to 50 percent faster than other conventional stones, depending on the workpiece material. The new abrasive formulation resists chip loading and galling even in stainless steel. It is available for all current Sunnen General Hone tools, as well as those of other manufacturers.

The 60-grit abrasive is specifically formulated for machining oil/gas industry parts where fast, base-metal removal is critical to enlarging a bore in a short cycle time. According to Sunnen, the 60-grit aluminum oxide abrasive is an ideal alternative for shops where inexperienced machine operators might damage a set of faster-cutting, but higher cost superabrasives, or where inferior honing oils may be in use.

"This is a good compromise for shops that want fast metal removal without the risk of wrecking superabrasive stones, which are really the optimal solution," says Dennis Westhoff, Sunnen Business Development Manager. "We developed this product for those shops that prefer to trade a somewhat longer cycle time and shorter stone life for much lower initial cost and risk."

In field tests, the red abrasive significantly outperformed brown aluminum-oxide, and remained clean while cutting stainless steel at high horsepower.

Related Glossary Terms

  • abrasive

    abrasive

    Substance used for grinding, honing, lapping, superfinishing and polishing. Examples include garnet, emery, corundum, silicon carbide, cubic boron nitride and diamond in various grit sizes.

  • aluminum oxide

    aluminum oxide

    Aluminum oxide, also known as corundum, is used in grinding wheels. The chemical formula is Al2O3. Aluminum oxide is the base for ceramics, which are used in cutting tools for high-speed machining with light chip removal. Aluminum oxide is widely used as coating material applied to carbide substrates by chemical vapor deposition. Coated carbide inserts with Al2O3 layers withstand high cutting speeds, as well as abrasive and crater wear.

  • galling

    galling

    Condition whereby excessive friction between high spots results in localized welding with subsequent spalling and further roughening of the rubbing surface(s) of one or both of two mating parts.

Additional Products from Sunnen Products Co.

Sunnen's new HTR all-electric job-shop tube hone combines servo precision and cycle-automation features with constant spindle power and 0.1mm (0.004") stroke repeatability to efficiently hone blind bores or correct tight spots in a bore without operator intervention.

Sunnen says its new HTE honing system, the company's most cost-effective small-diameter hone, produces ideal bore geometry and surface finish, while eliminating problems from bad tool-to-part alignment and excessive feed rates that cause tool breaks and scrap parts.

Sunnen's PG Bore Gages take an intuitive approach to hole gaging with a mechanical design and speedometer-type scale for quick visual confirmation of ID (inside diameter) by a busy machine operator.

Sunnen Products Co. announces the availability of optional, large-readout electronic indicators on its entire range of dial bore gages.

Sunnen's patented multi-feed honing technology gives gear manufacturers a choice of tool-feed modes to achieve the shortest cycle times, lowest part cost, and longest abrasive life.

Sunnen Products Co.'s new HTG series tube hones are designed as oil field workhorses with high-volume throughput and increased part capacity.

Sunnen Products Co. says it meets contemporary needs for planet-friendly industrial consumables with the introduction of SHO-500, a long-lived general-purpose honing fluid based on a renewable vegetable formulation that makes sustainable metalworking affordable and practical.

Sunnen Product Co.'s new HTD tube hone delivers a 16m (52') stroke, and handles parts up to 1,000mm (39") in diameter.

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