Beyond HSS-E Taps

October 01, 2011

Kennametal is introducing new high-performance HSS-E-PM (powder metal) Beyond taps for large-diameter tapping. Target applications for the new tools include some of the most essential wind turbine components such as hubs, rings, and gearbox housings.

With a highly wear-resistant powder metal substrate and proprietary top layers and coatings, the new Beyond HSS-E taps provide superior performance in tapping steel components such as gear rings and mainshafts; or for tapping cast-iron components such as hubs, housing, and gear boxes. The taps are available in sizes from M24 to M42.

Designed for both conventional non-rigid and CNC-synchronous tapping machines, precision h6 shanks enable use in either conventional tap holders with square drive or in precision round toolholders. Wind energy component suppliers will want to note an extra-long version is available to reach the longer overhangs common on these large components.

"Unlike other choices on the market, the addition of these large size taps with our KSEM Plus modular drilling program provide a complete solution to drill and finish the hole," says Marcelo Campos, Senior Global Product Manager, Tapping at Kennametal. "Where most other large-size taps are specials, we're providing a broad standard range of differentiated designs and coatings for increased speeds and better tool life across a wide spectrum of applications."

Related Glossary Terms

  • lapping compound( powder)

    lapping compound( powder)

    Light, abrasive material used for finishing a surface.

  • tap

    tap

    Cylindrical tool that cuts internal threads and has flutes to remove chips and carry tapping fluid to the point of cut. Normally used on a drill press or tapping machine but also may be operated manually. See tapping.

  • tapping

    tapping

    Machining operation in which a tap, with teeth on its periphery, cuts internal threads in a predrilled hole having a smaller diameter than the tap diameter. Threads are formed by a combined rotary and axial-relative motion between tap and workpiece. See tap.

Additional Products from Kennametal Inc.

Kennametal is introducing the first Beyond inserts for Kennametal's FixPerfect system, promising improved toughness and wear-resistance, resulting in higher turning productivity and safety.

ATI Stellram introduces the RSM solid-carbide endmill for machining walls, pockets and surfaces in titanium aerospace components.

Kennametal Inc.'s Beyond Blast tools channel coolant through the insert at the interface of the cutter and insert.

ATI Stellram introduces a new chevron-style milling cutter, the Stellram 5230VS12, designed specifically for machining titanium and other difficult to machine materials, such as nickel-based alloys ands cobalt-based alloys.

Kennametal Inc.'s Beyond Blast inserts channel coolant through the insert to the milling cutter/insert interface.

ATI Stellram has introduced the 7792VXE16 high-feed shell mill cutter for machining titanium and nickel- and cobalt-base alloys.

The innovative Beyond platform of high-performance tool grades from Kennametal has garnered exceptional reviews from customers worldwide. Now the company is introducing the first Beyond inserts for holemaking applications.

New shrink-fit toolholders for machining centers and multitask machines are available from Kennametal Inc. The shrink-fit program is split into two lines. The GP (General Purpose) line for carbide, HSS and steel shanks can be accommodated with clamping torques suitable for most general machining…

The new Beyond line of high-performance turning products from Kennametal Inc. now includes two new geometries in round inserts for improved productivity in turning steel, stainless steels, cast irons and high-temperature alloys: RU (Roughing Universal) and UP (Universal Positive).

A new turning geometry for the finish turning of components manufactured from steel to the most difficult-to-machine materials, such as high-temperature alloys, has been launched by ATI Stellram.

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