Tungaloy introduces CeramicSpeedMill for efficient milling of heat-resistant superalloys (HRSAs).
CeramicSpeedMill offers round ceramic inserts for milling HRSAs efficiently at elevated feeds and speeds. The negative, economical double-sided ceramic inserts offer superior cutting edge integrity. In addition, the new TS200 and TS300 of SiAlON ceramics grades combined with the close-pitch cutter design enables milling of nickel-base superalloys at cutting speeds of over 500 meters per minute (1,640 sfm) and greater feed rates for efficient milling of HRSAs commonly used for aerospace components.
Two standard ceramic grades are available: TS200 is a universal grade for finishing, while TS300 is designed for descaling and other roughing applications. The cutter body is offered in a bore (shell mill) style in diameters of 63 mm and 80 mm, and 2.5" and 3.0" for the inch market.
At a Glance:
Ceramic facemill with round ceramic inserts designed for machining heat-resistant superalloys
New SiAlON ceramic grade inserts provide wear and fracture resistance when machining at high feeds and speeds
Cutting tool materials based on aluminum oxide and silicon nitride. Ceramic tools can withstand higher cutting speeds than cemented carbide tools when machining hardened steels, cast irons and high-temperature alloys.
Machining operation in which metal or other material is removed by applying power to a rotating cutter. In vertical milling, the cutting tool is mounted vertically on the spindle. In horizontal milling, the cutting tool is mounted horizontally, either directly on the spindle or on an arbor. Horizontal milling is further broken down into conventional milling, where the cutter rotates opposite the direction of feed, or “up” into the workpiece; and climb milling, where the cutter rotates in the direction of feed, or “down” into the workpiece. Milling operations include plane or surface milling, endmilling, facemilling, angle milling, form milling and profiling.
DoTwistBall from Tungaloy America is an ideal tool for die and mold, as well as general engineering. Combined with a rigid clamping mechanism, the insert’s unique twisted shape improves chip evacuation for stable machining and long tool life in roughing operations.
DoForce-Tri from Tungaloy America accepts a double-sided insert with six cutting edges. Three types of inserts are available to meet the needs of many different jobs: a standard wiper insert with an MJ chipbreaker on true 90-degree cutting edges or with an NMJ chipbreaker on serrated cutting edges…
Tungaloy Corp. announces the expansion of DrillMeister, a head-changeable drill series. The drill body line is now expanded to L/D=12 in addition to the existing L/D=8 range.
Tungaloy Corp. announces the expansion of TetraForceCut, the grooving tool series with four-cornered inserts: the STCR/L-CHP toolholder with a coolant hole for high-pressure internal coolant supply. (Max. 2,000 psi.) The new STCR/L-CHP toolholder delivers ample coolant to the optimal position of…
Tungaloy Corp. announces the expansion for EasyMultiCut: the EGP-CHP blade and the CTBU-CHP block, both of which respectively have a coolant hole for high-pressure internal coolant supply. EasyMultiCut is the multi-functional tool series for grooving, featuring a unique self-clamping insert that…
Tungaloy Corp. announces the expansion for EasyMultiCut, the multi-functional tool series for grooving: the ETFR-CHP toolholder for face grooving with a coolant hole for high-pressure internal coolant supply. EasyMultiCut features a unique self-clamping insert that provides high tool rigidity.
Tungaloy Corp. is launching the BXA20 series, a new coated PCBN grade for machining hardened steel. BXA20 delivers predictable and long tool life in a range of applications from roughing to finishing, including descaling of case hardened steel, which usually requires a large stock to be removed.
Tungaloy Corp. announces the expansion of DrillForce-Meister, the series of interchangeable-tip drills. DrillForce-Meister is a tool series for large-diameter holemaking (drill diameters from 26.0 to 41.0 mm) that features two effective cutting edges for high speed and high productivity.
NTK’s new 3D molded chipbreakers are enhanced to achieve optimal chip control on the company’s Swiss tooling. They include: CTP–CX for cutoff operations, GTMH-GX for grooving or side turning, and TBP/TBPA-BM for “single-pass, back-turning” operations.
NTK Cutting Tools offers a line of high-feed cutters (HFC) for milling aluminum. This series maximizes teeth/cutter, from seven teeth on the 50mm-dia. cutter to 22 teeth on a 125mm-dia. cutter, to reduce production time.
PRODUCTS
