Coated T-CBN Inserts

Contact Details

Tungaloy-NTK America, Inc.
Address
3726 N. Ventura Dr.
Arlington Heights
60004
IL
United States
Phone
630-227-3700
Toll Free Phone
888-554-8394
Fax
888-554-8392
April 17, 2019
Coated T-CBN Inserts

Tungaloy adds a substantial number of new geometries and shapes to its BXA20 line, a successful grade of coated T-CBN inserts, designed to deliver efficient solutions to hard turning operations.

The BXA20 insert boasts a nano-multilayered PVD coating which is twice as thick as conventional grades and coated on a dedicated PCBN substrate with enhanced toughness. This adds both wear and fracture resistance to the grade, promising long and predictable tool life in continuous to interrupted cuts of hardened parts.

Twenty two items are being added in this expansion, including inserts with wiper geometries and WavyJoint technology, to address a broader range of hard part turning needs.

Related Glossary Terms

  • hard turning

    hard turning

    Single-point cutting of a workpiece that has a hardness value higher than 45 HRC.

  • physical vapor deposition ( PVD)

    physical vapor deposition ( PVD)

    Tool-coating process performed at low temperature (500° C), compared to chemical vapor deposition (1,000° C). Employs electric field to generate necessary heat for depositing coating on a tool’s surface. See CVD, chemical vapor deposition.

  • polycrystalline cubic boron nitride ( PCBN)

    polycrystalline cubic boron nitride ( PCBN)

    Cutting tool material consisting of polycrystalline cubic boron nitride with a metallic or ceramic binder. PCBN is available either as a tip brazed to a carbide insert carrier or as a solid insert. Primarily used for cutting hardened ferrous alloys.

  • turning

    turning

    Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.

  • wiper

    wiper

    Metal-removing edge on the face of a cutter that travels in a plane perpendicular to the axis. It is the edge that sweeps the machined surface. The flat should be as wide as the feed per revolution of the cutter. This allows any given insert to wipe the entire workpiece surface and impart a fine surface finish at a high feed rate.

Additional Products from Tungaloy-NTK America, Inc.

Together with successful AH7025 grade for first choice, AH6235 and AH8005 grades will enhance TungCut performances in parting and grooving operations with interruptions, as well as grooving and turning operations with aggressive conditions.

AddInternalCut inserts are available in two sizes: TCIG10 insert is for internal grooving of minimum bore diameter of 10.5 millimeters (.413 inches) and up. TCIG12 allows a maximum groove depth (CDX) of 3.0 millimeters (.118 inches).

SolidMeister barrel endmills are efficient tools for complex 3D surfacing operations used in mold making, orthopedic implant work, and the machining of gas turbine blades and other freeform surfaces in the aerospace and energy industries. The endmills incorporate a cutting edge that is actually the…

SDM chipbreaker features unique T-land with variable widths and optimized rake angle that provide the insert with resistance against notch wear. Difficult metals like HRSAs are prone to cause notch wear on the insert cutting edge that can severely deteriorate insert tool life. A combination of SDM…

The series is now introducing TCS18 and TCL18 inserts designed for left-hand cuts, expanding the product lines that, up to now, has offered right-hand inserts only. Grooving and parting tools commonly used in most of the operations performed in conventional CNC lathes and Swiss machines are right-…

BallFinishNose is an effective tool in finishing and semi-finishing, particularly on geometric surfaces and complex 3D contours common to die-mold or aerospace applications. The insert features a unique asymmetric shape. This design allows users to use the same side of the insert always facing the…

The DMH drill head features a fracture resistant design that is suitable for applications that involve drilling holes through thin-walled sections of workpieces. In normal circumstances, thin walls tend to spring back on the drill after the drill pierces through and exits the hole. In the process,…

DrillMeister drill sleeves are available in 16, 25, and 32 millimeters in diameters for metric sizes and 3/4 inches and one inch for imperial sizes that fit the drill holders of the same sizes equipped in Swiss lathes. All drill sleeves have a threaded connecting port on the sleeve end for easy…

Tungaloy has expanded its economical, double-sided negative insert line with the -28 chipbreaker. Featuring a pressed-in chipbreaker geometry with a large inclination angle on the sharp cutting edge, the -28 generates free cutting action with superior chip control. In addition, a negative insert…

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