Coated T-CBN Inserts

Contact Details

Tungaloy-NTK America, Inc.
Address
3726 N. Ventura Dr.
Arlington Heights
60004
IL
United States
Phone
630-227-3700
Toll Free Phone
888-554-8394
Fax
888-554-8392
April 17, 2019
Coated T-CBN Inserts

Tungaloy adds a substantial number of new geometries and shapes to its BXA20 line, a successful grade of coated T-CBN inserts, designed to deliver efficient solutions to hard turning operations.

The BXA20 insert boasts a nano-multilayered PVD coating which is twice as thick as conventional grades and coated on a dedicated PCBN substrate with enhanced toughness. This adds both wear and fracture resistance to the grade, promising long and predictable tool life in continuous to interrupted cuts of hardened parts.

Twenty two items are being added in this expansion, including inserts with wiper geometries and WavyJoint technology, to address a broader range of hard part turning needs.

Related Glossary Terms

  • hard turning

    hard turning

    Single-point cutting of a workpiece that has a hardness value higher than 45 HRC.

  • physical vapor deposition ( PVD)

    physical vapor deposition ( PVD)

    Tool-coating process performed at low temperature (500° C), compared to chemical vapor deposition (1,000° C). Employs electric field to generate necessary heat for depositing coating on a tool’s surface. See CVD, chemical vapor deposition.

  • polycrystalline cubic boron nitride ( PCBN)

    polycrystalline cubic boron nitride ( PCBN)

    Cutting tool material consisting of polycrystalline cubic boron nitride with a metallic or ceramic binder. PCBN is available either as a tip brazed to a carbide insert carrier or as a solid insert. Primarily used for cutting hardened ferrous alloys.

  • turning

    turning

    Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.

  • wiper

    wiper

    Metal-removing edge on the face of a cutter that travels in a plane perpendicular to the axis. It is the edge that sweeps the machined surface. The flat should be as wide as the feed per revolution of the cutter. This allows any given insert to wipe the entire workpiece surface and impart a fine surface finish at a high feed rate.

Additional Products from Tungaloy-NTK America, Inc.

Tungaloy continuously expands the advantages of its AddMeisterDrill exchangeable-head drill solution into a smaller diameter range. Ten new DMC precision drill heads have been added to the line for diameters ranging from 4.0 mm (.157″) to 4.9 mm (.192″), expanding the entire range from 4.0 mm (.157…

Tungaloy has expanded its AddInternalCut groove turning tool series to include new TCIG12 inserts as well as additional TCIG10 inserts that allow a maximum groove width of 3.0 millimeters (.118 inches) in bores as small as 10.5 millimeter (.413 inch) diameter.

DoTriple-Mill and DoQuad-Mill face milling cutters now offer AH3225 grade inserts with Tungaloy’s latest coating technology. The nano-multilayer structure, strong coating-substrate adherence, and super-hard coating surface, engineered, the coating provide the grade with superior wear and fracture…

Turning threads on hardened parts can be a challenge when using coated cemented carbide inserts: the cutting edge rapidly wears out before finishing the entire thread profiles, inhibiting greater feed rates and D.O.Cs. to be applied for increased productivity. Of all Tungaloy CBN grades, BX330…

AddForceBarrel uses inserts whose cutting edges have a large-radius arc of either 20 mm (.787″) or 30 mm (1.181″), designed for semi-finish profiling of 3D surfaces. Just like the TungMeister’s barrel milling heads, AddForceBarrel provides much greater engagement area between the cutting edge and…

The coarse pitch cutters retain a prominent feature of TungForce-Rec that provides maximum tool rigidity during demanding operations. In addition, flutes on the cutter body are designed with large chip space to promote smooth evacuation, preventing chips from clogging during operations.

348 inserts added to stainless steel turning grade series of AH6225, AH6235, and T6215. AH6225 is a first-choice grade designed to provide excellent machining performance in general stainless steel turning operations, extending from continuous to light interrupted cuts. AH6235 is another PVD-coated…

The DMH drill head geometry is designed to protect drill corners and provide effective chip evacuation, making the drill head suited for applications that involve drilling holes through thin plates. The increased cutting edge strength resists thin-plate snapback and wear from exit burrs, preventing…

NS chipbreaker features a three-dimensional chipbreaker that is directly engraved on the PCD tip using the latest technology. This allows the generation of short chips during the machining of gummy metals such as aluminum and copper alloys, significantly reducing machine downtime due to chip…

TungCut CBN-tipped STH inserts provide the solution to these challenges with a completely new turning concept. In the shape of TungCut grooving insert, the new STH inserts perform finish-turning by feeding the insert sideways on the worked surface. Its CBN cutting edge features a unique wiper…

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