Coated T-CBN Inserts

Contact Details

Tungaloy-NTK America, Inc.
Address
3726 N. Ventura Dr.
Arlington Heights
60004
IL
United States
Phone
630-227-3700
Toll Free Phone
888-554-8394
Fax
888-554-8392
April 17, 2019
Coated T-CBN Inserts

Tungaloy adds a substantial number of new geometries and shapes to its BXA20 line, a successful grade of coated T-CBN inserts, designed to deliver efficient solutions to hard turning operations.

The BXA20 insert boasts a nano-multilayered PVD coating which is twice as thick as conventional grades and coated on a dedicated PCBN substrate with enhanced toughness. This adds both wear and fracture resistance to the grade, promising long and predictable tool life in continuous to interrupted cuts of hardened parts.

Twenty two items are being added in this expansion, including inserts with wiper geometries and WavyJoint technology, to address a broader range of hard part turning needs.

Related Glossary Terms

  • hard turning

    hard turning

    Single-point cutting of a workpiece that has a hardness value higher than 45 HRC.

  • physical vapor deposition ( PVD)

    physical vapor deposition ( PVD)

    Tool-coating process performed at low temperature (500° C), compared to chemical vapor deposition (1,000° C). Employs electric field to generate necessary heat for depositing coating on a tool’s surface. See CVD, chemical vapor deposition.

  • polycrystalline cubic boron nitride ( PCBN)

    polycrystalline cubic boron nitride ( PCBN)

    Cutting tool material consisting of polycrystalline cubic boron nitride with a metallic or ceramic binder. PCBN is available either as a tip brazed to a carbide insert carrier or as a solid insert. Primarily used for cutting hardened ferrous alloys.

  • turning

    turning

    Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.

  • wiper

    wiper

    Metal-removing edge on the face of a cutter that travels in a plane perpendicular to the axis. It is the edge that sweeps the machined surface. The flat should be as wide as the feed per revolution of the cutter. This allows any given insert to wipe the entire workpiece surface and impart a fine surface finish at a high feed rate.

Additional Products from Tungaloy-NTK America, Inc.

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TungMeister is designed to reduce a significant amount of tool changeover time through the ability to replace used heads instead of an entire tool. Since it takes no more than one minute for tool exchange, setup time can significantly be reduced to as short as one tenth of the time it would…

DeepTri-Drill is designed to provide productivity and application security for drilling deep holes on standard machining centers and CNC boring machines, while ensuring easy tool management by eliminating the need for regrinding. The insert features chip splitters that allows effective chip…

DrillMeister incorporates a unique self-locking interface that enables simple and secure drill head exchange. Since drill heads can be replaced without having to remove the drill body from the spindle tool setup time can significantly be reduced, eliminating presetting, offset, and touch off of the…

MillQuadFeed is a new generation of high feed milling cutters, offering two options of insert geometries that cover various high feed milling application needs. Versatile ZER geometry generates light cutting load at great depths of cut, enabling increased cutting depths and reduced number of…

This expansion includes two new TCL18 inserts with 1.75 mm and 2.5 mm thicknesses, expanding the existing line of 1.5 mm, 2.0 mm, and 3.0 mm inserts. The inserts are available in grade AH7025, a nano-multilayer PVD coating with high-aluminum content that provides hardness and adhesion to the grade…

TungForce-Feed features a large rake angle and positive inclination angle on the cutting edge that provide excellent chip control while reducing spindle loads and energy consumption. This allows a higher feed rate or greater depth of cut to be applied for improved efficiency and, by working in…

The latest additions include inserts with 0.8 mm (.032″) nose radius in versatile AH725 grade. 0.8 mm nose radius will provide the cutting edge with strength, preventing edge fracture for predictable tool life. In addition, AH725 enhances the insert’s wear resistance during machining of various…

FH3125 is a new grade specifically developed to enhance the guide pad’s wear resistance in machining various materials. The dedicated carbide substrate of the grade is designed to reduce guide pad breakage, providing long and predictable tool life in deep hole processes. The corners of both ends of…

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