DuoJust-Cut, TetraMini-Cut and TetraForce-Cut Grooving and Parting Tools

Contact Details

Tungaloy-NTK America, Inc.
Address
3726 N. Ventura Dr.
Arlington Heights
60004
IL
United States
Phone
630-227-3700
Toll Free Phone
888-554-8394
Fax
888-554-8392
July 03, 2019
DuoJust-Cut, TetraMini-Cut and TetraForce-Cut Grooving and Parting Tools

Tungaloy is expanding its DuoJust-Cut, TetraMini-Cut and TetraForce-Cut lines of indexable grooving and parting tools to enhance their flexibility and application ranges. Tungaloy’s DuoJust-Cut, TetraMini-Cut and TetraForce-Cut are successful lines of grooving and parting tool series that feature an innovative insert clamping interface for secure mounting during challenging operations.

DuoJust-Cut, a popular tool line among Swiss-style machine users, will now offer a 25 mm square shank holder to allow customers in the general lathe market to utilize its full benefits. In addition, new holders for TetraMini-Cut and TetraForce-Cut are available in 20 mm and 25 mm square shanks will be offered with Tungaloy’s high-pressure internal coolant capability to improve chip removal and tool life predictability.

A 12 mm square shank holder of TetraForce-Cut, designed to be compatible with Tungaloy’s DirectTung-Jet system, will also be released. This system enables interference-free tooling on designated Swiss machine models by channeling internal coolant directly from the tool post through the toolholder, with no need for an external coolant sub-assembly.

These new products will help customers seeking improved productivity and process security in various grooving and parting operations.

At a glance:

Enhanced lineup of highly robust toolholders for additional applications

New DuoJust-Cut holders ensure low force for deep grooving and parting-off

TetraMini-Cut’s new CHP-capable 2020 and 2525 square shank holders provide customers’ grooving operations with improved productivity

New TetraForce-Cut 1212 holder is compatable with DirectTung-Jet system for improved deep grooving and parting operations on Swiss machines; while its 2020 holder with CHP capability improve productivity in general turning applications

18 holders to be added in this expansion (metric 10 items, inch 8 items)

Related Glossary Terms

  • coolant

    coolant

    Fluid that reduces temperature buildup at the tool/workpiece interface during machining. Normally takes the form of a liquid such as soluble or chemical mixtures (semisynthetic, synthetic) but can be pressurized air or other gas. Because of water’s ability to absorb great quantities of heat, it is widely used as a coolant and vehicle for various cutting compounds, with the water-to-compound ratio varying with the machining task. See cutting fluid; semisynthetic cutting fluid; soluble-oil cutting fluid; synthetic cutting fluid.

  • grooving

    grooving

    Machining grooves and shallow channels. Example: grooving ball-bearing raceways. Typically performed by tools that are capable of light cuts at high feed rates. Imparts high-quality finish.

  • lathe

    lathe

    Turning machine capable of sawing, milling, grinding, gear-cutting, drilling, reaming, boring, threading, facing, chamfering, grooving, knurling, spinning, parting, necking, taper-cutting, and cam- and eccentric-cutting, as well as step- and straight-turning. Comes in a variety of forms, ranging from manual to semiautomatic to fully automatic, with major types being engine lathes, turning and contouring lathes, turret lathes and numerical-control lathes. The engine lathe consists of a headstock and spindle, tailstock, bed, carriage (complete with apron) and cross slides. Features include gear- (speed) and feed-selector levers, toolpost, compound rest, lead screw and reversing lead screw, threading dial and rapid-traverse lever. Special lathe types include through-the-spindle, camshaft and crankshaft, brake drum and rotor, spinning and gun-barrel machines. Toolroom and bench lathes are used for precision work; the former for tool-and-die work and similar tasks, the latter for small workpieces (instruments, watches), normally without a power feed. Models are typically designated according to their “swing,” or the largest-diameter workpiece that can be rotated; bed length, or the distance between centers; and horsepower generated. See turning machine.

  • parting

    parting

    When used in lathe or screw-machine operations, this process separates a completed part from chuck-held or collet-fed stock by means of a very narrow, flat-end cutting, or parting, tool.

  • shank

    shank

    Main body of a tool; the portion of a drill or similar end-held tool that fits into a collet, chuck or similar mounting device.

  • toolholder

    toolholder

    Secures a cutting tool during a machining operation. Basic types include block, cartridge, chuck, collet, fixed, modular, quick-change and rotating.

  • turning

    turning

    Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.

Additional Products from Tungaloy-NTK America, Inc.

Tungaloy Corp. offers MillQuadFeed, a new high-feed milling cutter. With a depth of cut up to 0.098” (2.5mm) and a feed rate up to 0.078” (2.0mm) per tooth, MillQuadFeed accomplishes astounding metal-removal rates in rough milling operation, according to the company.

DoForce-Tri from Tungaloy America accepts a double-sided insert with six cutting edges. Three types of inserts are available to meet the needs of many different jobs: a standard wiper insert with an MJ chipbreaker on true 90-degree cutting edges or with an NMJ chipbreaker on serrated cutting edges…

Tungaloy Corp. announces the expansion of DrillMeister, a head-changeable drill series. The drill body line is now expanded to L/D=12 in addition to the existing L/D=8 range.

Tungaloy Corp. announces the expansion for EasyMultiCut, the multi-functional tool series for grooving: the ETFR-CHP toolholder for face grooving with a coolant hole for high-pressure internal coolant supply. EasyMultiCut features a unique self-clamping insert that provides high tool rigidity.

Tungaloy Corp. announces the expansion of TetraForceCut, the grooving tool series with four-cornered inserts: the STCR/L-CHP toolholder with a coolant hole for high-pressure internal coolant supply. (Max. 2,000 psi.) The new STCR/L-CHP toolholder delivers ample coolant to the optimal position of…

Tungaloy Corp. announces the expansion for EasyMultiCut: the EGP-CHP blade and the CTBU-CHP block, both of which respectively have a coolant hole for high-pressure internal coolant supply. EasyMultiCut is the multi-functional tool series for grooving, featuring a unique self-clamping insert that…

Tungaloy Corp. is launching the BXA20 series, a new coated PCBN grade for machining hardened steel. BXA20 delivers predictable and long tool life in a range of applications from roughing to finishing, including descaling of case hardened steel, which usually requires a large stock to be removed.

Tungaloy Corp. announces the expansion of DrillForce-Meister, the series of interchangeable-tip drills. DrillForce-Meister is a tool series for large-diameter holemaking (drill diameters from 26.0 to 41.0 mm) that features two effective cutting edges for high speed and high productivity.

NTK Cutting Tools offers a line of high-feed cutters (HFC) for milling aluminum. This series maximizes teeth/cutter, from seven teeth on the 50mm-dia. cutter to 22 teeth on a 125mm-dia. cutter, to reduce production time.

NTK’s new 3D molded chipbreakers are enhanced to achieve optimal chip control on the company’s Swiss tooling. They include: CTP–CX for cutoff operations, GTMH-GX for grooving or side turning, and TBP/TBPA-BM for “single-pass, back-turning” operations.

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