EDGe Erosion and Tool Grinding Machine

August 13, 2013

ANCA has launched the EDGe erosion and tool grinding machine. The EDGE has the flexibility to erode PCD (polycrystalline diamond) tools and grind carbide and HSS tools on the same machine. It is suitable for a wide variety of tools and applications.

The EDGe-Spark generator monitors and controls the energy level of every spark for optimal surface finish, material removal and cycle time. ANCA's user-friendly ToolRoom software enables fast and versatile tool design supported by the known robust reliability of ANCA machine design, according to the company.

Related Glossary Terms

  • grinding

    grinding

    Machining operation in which material is removed from the workpiece by a powered abrasive wheel, stone, belt, paste, sheet, compound, slurry, etc. Takes various forms: surface grinding (creates flat and/or squared surfaces); cylindrical grinding (for external cylindrical and tapered shapes, fillets, undercuts, etc.); centerless grinding; chamfering; thread and form grinding; tool and cutter grinding; offhand grinding; lapping and polishing (grinding with extremely fine grits to create ultrasmooth surfaces); honing; and disc grinding.

  • grinding machine

    grinding machine

    Powers a grinding wheel or other abrasive tool for the purpose of removing metal and finishing workpieces to close tolerances. Provides smooth, square, parallel and accurate workpiece surfaces. When ultrasmooth surfaces and finishes on the order of microns are required, lapping and honing machines (precision grinders that run abrasives with extremely fine, uniform grits) are used. In its “finishing” role, the grinder is perhaps the most widely used machine tool. Various styles are available: bench and pedestal grinders for sharpening lathe bits and drills; surface grinders for producing square, parallel, smooth and accurate parts; cylindrical and centerless grinders; center-hole grinders; form grinders; facemill and endmill grinders; gear-cutting grinders; jig grinders; abrasive belt (backstand, swing-frame, belt-roll) grinders; tool and cutter grinders for sharpening and resharpening cutting tools; carbide grinders; hand-held die grinders; and abrasive cutoff saws.

  • high-speed steels ( HSS)

    high-speed steels ( HSS)

    Available in two major types: tungsten high-speed steels (designated by letter T having tungsten as the principal alloying element) and molybdenum high-speed steels (designated by letter M having molybdenum as the principal alloying element). The type T high-speed steels containing cobalt have higher wear resistance and greater red (hot) hardness, withstanding cutting temperature up to 1,100º F (590º C). The type T steels are used to fabricate metalcutting tools (milling cutters, drills, reamers and taps), woodworking tools, various types of punches and dies, ball and roller bearings. The type M steels are used for cutting tools and various types of dies.

  • polycrystalline diamond ( PCD)

    polycrystalline diamond ( PCD)

    Cutting tool material consisting of natural or synthetic diamond crystals bonded together under high pressure at elevated temperatures. PCD is available as a tip brazed to a carbide insert carrier. Used for machining nonferrous alloys and nonmetallic materials at high cutting speeds.

Additional Products from ANCA Inc.

Once again, ANCA says it is launching new technology to bring tremendous benefits to its customers with the LaserPlus system on their EDGe machine. The EDGe is used to erode PCD cutting tools, which in turn are widely used in aerospace, automotive, electronics and wood industries.

ANCA Inc. custom-designed and built a new industrial robot loader for exhibition and demonstration purposes and is currently not available for sale.

ANCA’s new Management Suite provides customers the technology to monitor the performance of their machines remotely and enables companies to run smart factories by providing live production information to make data-based decisions for operational improvements. Management Suite monitors machine and…

Highly polished flutes and gash surfaces improve chip evacuation and aid tool performance. The smoother surface enables swarf (or chips) to exit more freely, preventing chip packing and material build up during machining. ANCA has addressed this goal with innovations reportedly found only at the…

Toolmakers can now easily grind small PCD insert pockets in one simple process. The new Spindle Speed Increaser from ANCA enables customers to easily grind PCD tool blanks, allowing for greater speed and efficiency.

ANCA’s new RoboTeach solution enables greater efficiency and accuracy when setting up robot automation on their CNC grinding machines. By automating the teaching of the RoboMate FANUC 200iD robot, the new product significantly decreases downtime, supports greater productivity, and reduces the need…

A new laser measuring system provides repeatable measurement to 0.0001” and automatic machine compensation while reducing scrap during production of precision cutting tools. The ANCA LaserPlus is said to assure tight tolerances and grinding process stability.

ANCA offers the all-new 2017 TX7 Linear CNC tool and cutter grinder. Built upon the TX7+, the new TX7 Linear has been updated with ANCA innovations that ensure its users stay competitive as the production and quality requirements of precision CNC tool grinding become more demanding.

MicroPlus, ANCA's new high accuracy workholding and tool support system, significantly reduces tool runout during grinding, enabling the production of higher precision tools with no additional cycle time.

The FastGrind CNC tool and cutter grinder from ANCA Inc. is for resharpening tools from 0.35mm to 12mm in diameter. The $120,000 machine uses a double-ended HSK 40 wheel spindle to enhance flexibility and reduce setup time, according to the company.

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