BIG KAISER Precision Tooling is expanding its offering of digital boring heads to include head sizes down to the CKB1 modular tooling connection size, which means boring down to Ø.787” for Series 310 peripheric heads, and Ø.016” for Series 112 centric boring heads.
The new heads will feature the same boring ranges and accept the same accessory products as their standard analog counterparts. This ensures an easy transition to digital tooling for all applications.
Due to the small sizes of these boring heads, the digital display will no longer be present on the head itself, rather the adjustment value will be shown on a separate mobile device or tablet that has the BIG KAISER App installed. Once connected to the head, the App also can be used to set the target diameter and tolerance. This information will stay assigned to the specific head connected until it is changed by the operator. Along with the last measured cut information (entered by the operator each time an adjustment needs to be made), the App can show the adjustment required to get the head set to the target diameter.
An optional handheld device that simply displays the incremental adjustment value is also available. This is useful for shops that may not permit personal mobile device use on the shop floor. The unit has 4 push buttons for ease of use – Enter/ON, Back/Disconnect/OFF, Scroll down (Tool Select, Metric/Inch), Display Reset – as well as a battery level indicator.
Enlarging a hole that already has been drilled or cored. Generally, it is an operation of truing the previously drilled hole with a single-point, lathe-type tool. Boring is essentially internal turning, in that usually a single-point cutting tool forms the internal shape. Some tools are available with two cutting edges to balance cutting forces.
1. Tooling system comprised of standardized tools and toolholders. 2. Devices that allow rapid mounting and replacement of tools. Commonly used with carousel toolchangers and other computerized machining operations. See toolchanger; toolholder.
As opposed to measuring, printing a label and punching the data into the control, SPI prints a tool label with a QR code at the presetter that’s then read by the SPI module at the machine control. The system can also be configured to send measurements directly into the tool NC’s offset table.
Chamfering the entry and exit of 0.80mm to 6.00mm holes can be a tedious, time-consuming process. The Noventa from Sphinx can transform this process using an innovative geometry that improves cycle time, tool life and surface quality.
The Nirox geometry has a degressive helix angle equal to 30 degrees at the point and is designed for accurate and precise hole location up to 9xD. A modern, TiAlSiN based coating allows for enhanced chip and coolant evacuation in difficult to machine and adhesive materials, such as titanium,…
The EWA68 boring head has a travel range of .866” on diameter, and with the smallest insert holder, it covers the range of Ø2.677-3.543”. This means that similar-sized bores on the same part could be produced with a single boring head. With the addition of two larger insert holders, the range can…
The HDC jet-through type holders are ideal for high-precision 5-axis machining with maximum RPM of 35,000 and clamping range of ¼” to ½” and fit nearly any application in the automotive, aerospace, medical, and die and mold industries.
The exclusive FLM 3D chip-breaker design is used on PCD-tipped inserts ideal for finishing of aluminum components, where traditional flat-top inserts may produce a large continuous nest of chips that is difficult to remove from the bore and/or tool, even with high-pressure coolant. Three different…
BIG KAISER Precision Tooling is adding more than 30 pressed-geometry carbide inserts for its tools. The new insert design is the result of extensive research and testing.
In order to offer more flexibility to customers, BIG KAISER has moved production of its CAT50 milling adapters to the U.S. The product performance and design will not change, but the move allows for more variation and faster delivery of special lengths for specific applications.
BIG KAISER has two powerful accessories crafted to improve in-process efficiency: ChipFans and T-slot covers. When used together with a machine that delivers on speed and accuracy, these accessories help machines reach maximum levels of productivity—even during downtime.
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