Pressed-Geometry Carbide Inserts

February 10, 2020
Pressed-Geometry Carbide Inserts

BIG KAISER Precision Tooling is adding more than 30 pressed-geometry carbide inserts for its tools. The new insert design is the result of extensive research and testing.

The new grades and geometries offer:

  • Improved chip control due to optimized chip breakers, even when boring gummy materials like low-carbon or stainless steel
  • Improved coatings for increased speed and better wear resistance
  • More positive cutting geometries to reduce cutting forces, chatter and vibration when used in deep-hole boring operations
  • Longer tool life
  • Up to 20% savings when compared to current grades

BIG KAISER offers a range of insert grades and geometries for rough and finish boring, grooving and precision cutting, including indexable inserts.

Related Glossary Terms

  • boring

    boring

    Enlarging a hole that already has been drilled or cored. Generally, it is an operation of truing the previously drilled hole with a single-point, lathe-type tool. Boring is essentially internal turning, in that usually a single-point cutting tool forms the internal shape. Some tools are available with two cutting edges to balance cutting forces.

  • chatter

    chatter

    Condition of vibration involving the machine, workpiece and cutting tool. Once this condition arises, it is often self-sustaining until the problem is corrected. Chatter can be identified when lines or grooves appear at regular intervals in the workpiece. These lines or grooves are caused by the teeth of the cutter as they vibrate in and out of the workpiece and their spacing depends on the frequency of vibration.

  • grooving

    grooving

    Machining grooves and shallow channels. Example: grooving ball-bearing raceways. Typically performed by tools that are capable of light cuts at high feed rates. Imparts high-quality finish.

  • wear resistance

    wear resistance

    Ability of the tool to withstand stresses that cause it to wear during cutting; an attribute linked to alloy composition, base material, thermal conditions, type of tooling and operation and other variables.

Additional Products from BIG DAISHOWA Inc.

The larger diameter cutter and new lengths both boost the Fullcut Mill FCM BBT line’s already-considerable versatility, allowing machinists to tailor their tool selections for many different applications. The BIG-PLUS BBT shank products are compatible with both BIG-PLUS and existing BT spindle…

The BIG CAPTO C3 square holders for turning applications come in left and right orientation. The turning application holders—C3-180-BH16R-2058 and C3-180-BH16L-2058—are mono-block holders. Their insert clamps are tough and reliable, adding on to the already inherently high rigidity of mono-block…

The Mega Double Power Chuck system features an expanded contact diameter of the nut to the flange, which provides the highest rigidity—as if the chuck and nut were one solid piece. This superior rigidity ensures heavy duty machining without chatter.

The Base Master lineup is used with all types of machines and materials, including non-conductive cutting tools, workpieces and machine tools. Quickly measure workpiece offsets, tool lengths and cutting edges with zero risk of damage or breakage at submillimeter levels when needed.

The SU Type has a length of 235mm and rubber bellows. The larger MU Type is 360mm in length and has a reinforced ball joint with a large collar. Both use serrated washers instead of flat washers to reduce slippage and increase stability of the center joint. 

The Model SDF57 assembly has an outside diameter of 2.83" and allows users of 3" face mills to access up to 19.68" of reach, the longest tool assembly in the industry using standard components. Face milling components used in construction equipment, aerospace and oil/gas industries…

To minimize machine downtime and provide operator safety, these Hydraulic Chucks use a simple hex wrench that requires only two to three turns for both clamping and unclamping. Tightening is complete when the clamping screw hits the bottom; controlling tightening torque is not needed. Once a…

The SW BIG CAPTO Rough Boring Head makes it possible to perform rough and finish boring processes seamlessly with the finishing heads it has offered for years. BIG KAISER currently offers the widest range of rotating BIG CAPTO tooling of any provider. 

The Chip Blower automates in-machine cleaning of coolant and chips by delivering high-volume air flow with spindle rotation. When not in use, the Chip Blower fits easily into any automatic tool change system for vertical, horizontal or multi-tasking machining centers. The Chip Blower can be used…

BIG KAISER’s modular CK/CKB system allows for versatility in the length of tooling combinations, up to a maximum of 10 times diameter and can run on nearly every major spindle interface. All tools are coolant-through and have three different insert holder options per head size. The tried-and-true…

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