Walter has launched a major extension of its turning geometry program with new products that bring Walter precision and reliability to a range of new applications. Extensions include the FM4 positive inserts. Engineered for finishing stainless and high temperature alloys (ISO M, S), these inserts have excellent chipbreaking capabilities at low feed rates and low cutting depths. They are available in grades WSM10S, WSM20S and WSM30S.
Walter’s RM4 positive inserts are targeted at stainless and high-temperature alloys (ISO M, S) for roughing and medium machining operations. They are available in grades WSM10S, WSM20S, WSM30S and WMP20S.
The new FP6 positive inserts excel at finishing steels (ISO P) and provide superior chip control. They are available in grades WPP10S and WPP20S. The FP6 is a productive alternative to FP4 and MP4 and replaces PS5 in steel applications.
Walter’s FK6 positive inserts, available in grades WKK10S and WKK20S, are engineered specially for finish to medium machining. They are an alternative to MK4 and replace PS5 in iron applications.
Importantly, the Walter turning program extension also includes positive wiper inserts for PF and PM geometries. These inserts provide high surface quality and high feed rates. They also give users the flexibility of choosing to maintain their current surface quality with double the feed rate or 50 percent lower surface roughness with their current feed rate.
Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.
Metal-removing edge on the face of a cutter that travels in a plane perpendicular to the axis. It is the edge that sweeps the machined surface. The flat should be as wide as the feed per revolution of the cutter. This allows any given insert to wipe the entire workpiece surface and impart a fine surface finish at a high feed rate.
Because of the ground chip breaker on these inserts, the inserts are handed (left hand and right hand insert), but these are standard ISO shapes and sizes- so they are held in conventional ISO turning holders. The inserts also use ‘M’ or maximum material condition tolerance on the corner radii of…
Walter expanded the TC630 Supreme product range to include UNJC4 to UNJC9/16, UNJF4 to UNJF9/16 and MJ3 to MJ10 thread sizes. Optional internal coolant is available for thread sizes starting from MJ4, UNJF8 and UNJC8 to provide effective chip removal on deep threads.
The Paradur® Ti Plus taps are for threading blind holes with a geometry specially developed for machining titanium alloys with a tensile strength of at least 700 N/mm2 using emulsion instead of oil. The Prototex® TiNi Plus tap is effective for through-hole threading. Walter specially developed the…
The M5250 cutter is effective for milling steel, cast iron, stainless steel, aluminum and other non-ferrous metals (ISO P, K, M and N workpiece groups), as well as materials with difficult cutting properties. Unlike other full-effective helical milling cutters, the XTRA∙TEC® XT M5250 can also be…
The TC685 Supreme cutter is a left-hand cutting tool that features a 15° helix angle for excellent chip removal. Cooling with compressed air makes it possible to achieve maximum tool life in materials harder than 50 HRC. Additionally, internal coolant delivery is available for tools that create the…
MA230 Advance milling cutters adapt to most ISO materials and milling approaches. The extensive range includes options like corner radius, corner chamfers, reduced neck, and unequal helix. The helix pitch is meticulously aligned with the number of teeth, ensuring unmatched running smoothness. Your…
The MC166 Advance solid carbide milling cutter with increased core stability compared to a conventional tool core ensures a consistently reliable machining process even in unattended operations. A differential pitch provides optimum operational smoothness and significantly extends tool life.
The holders accept CCGT3xx, DCGT3xx and VCGT2xx indexable inserts and provide a high level of indexing accuracy even when turning parts with tight tolerance specifications. The short head dimension enables short clamping and high stability. The shank dimensions are 12 mm × 12 mm and 16 mm × 16 mm.
With the ability to cut blind-hole threads up to 3.5 × DN, the TC130 Supreme tap is targeted for applications in general mechanical engineering and the energy industry, such as for threading wind turbines. The tap is suitable for threading steel and cast iron (ISO P and K workpiece groups). Also,…
Both WKP01G and WPP05G grades are ideal for continuous cutting and occasional interrupted cuts in high tensile materials (approx. 280-410 HB or 130-200 ksi). Ideal applications include large-scale production of components for the automotive and energy industries, such as gearboxes, gears and rotor…
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