M5137 Xtra·tec XT Shoulder Milling Cutter

February 09, 2022
Shoulder Milling Cutter Reduces Finishing While Boosting Reliability

Walter has introduced the M5137 Xtra·tec® XT shoulder milling cutter. It features six cutting edges, approach angles of exactly 90°, positive geometry, and two pitches for different applications. The cutter’s exact 90° lead angle eliminates the need for additional finishing operations and its strong, double-sided indexable inserts boost process reliability.

This milling cutter can be used universally for steel, stainless steels, cast iron and difficult-to-machine materials, in face, shoulder, ramping, pocket, and circular interpolation milling operations. Available in diameters of 32-100 mm, a maximum depth of cut of 5 or 8 mm), with Weldon shank  or shell mill mount interface.

The fully sintered circumference inserts provide maximum cost efficiency and design features for easy cutting geometry. Further, they boast reduced operating costs thanks to their Tiger·tec® coating and being double-sided. This translates to simple tool selection and low cutting material costs​, and highly cost-effective operation due to low unit costs.

Related Glossary Terms

  • depth of cut

    depth of cut

    Distance between the bottom of the cut and the uncut surface of the workpiece, measured in a direction at right angles to the machined surface of the workpiece.

  • gang cutting ( milling)

    gang cutting ( milling)

    Machining with several cutters mounted on a single arbor, generally for simultaneous cutting.

  • interpolation

    interpolation

    Process of generating a sufficient number of positioning commands for the servomotors driving the machine tool so the path of the tool closely approximates the ideal path. See CNC, computer numerical control; NC, numerical control.

  • lead angle

    lead angle

    Angle between the side-cutting edge and the projected side of the tool shank or holder, which leads the cutting tool into the workpiece.

  • milling

    milling

    Machining operation in which metal or other material is removed by applying power to a rotating cutter. In vertical milling, the cutting tool is mounted vertically on the spindle. In horizontal milling, the cutting tool is mounted horizontally, either directly on the spindle or on an arbor. Horizontal milling is further broken down into conventional milling, where the cutter rotates opposite the direction of feed, or “up” into the workpiece; and climb milling, where the cutter rotates in the direction of feed, or “down” into the workpiece. Milling operations include plane or surface milling, endmilling, facemilling, angle milling, form milling and profiling.

  • milling cutter

    milling cutter

    Loosely, any milling tool. Horizontal cutters take the form of plain milling cutters, plain spiral-tooth cutters, helical cutters, side-milling cutters, staggered-tooth side-milling cutters, facemilling cutters, angular cutters, double-angle cutters, convex and concave form-milling cutters, straddle-sprocket cutters, spur-gear cutters, corner-rounding cutters and slitting saws. Vertical cutters use shank-mounted cutting tools, including endmills, T-slot cutters, Woodruff keyseat cutters and dovetail cutters; these may also be used on horizontal mills. See milling.

  • milling machine ( mill)

    milling machine ( mill)

    Runs endmills and arbor-mounted milling cutters. Features include a head with a spindle that drives the cutters; a column, knee and table that provide motion in the three Cartesian axes; and a base that supports the components and houses the cutting-fluid pump and reservoir. The work is mounted on the table and fed into the rotating cutter or endmill to accomplish the milling steps; vertical milling machines also feed endmills into the work by means of a spindle-mounted quill. Models range from small manual machines to big bed-type and duplex mills. All take one of three basic forms: vertical, horizontal or convertible horizontal/vertical. Vertical machines may be knee-type (the table is mounted on a knee that can be elevated) or bed-type (the table is securely supported and only moves horizontally). In general, horizontal machines are bigger and more powerful, while vertical machines are lighter but more versatile and easier to set up and operate.

  • shank

    shank

    Main body of a tool; the portion of a drill or similar end-held tool that fits into a collet, chuck or similar mounting device.

  • stainless steels

    stainless steels

    Stainless steels possess high strength, heat resistance, excellent workability and erosion resistance. Four general classes have been developed to cover a range of mechanical and physical properties for particular applications. The four classes are: the austenitic types of the chromium-nickel-manganese 200 series and the chromium-nickel 300 series; the martensitic types of the chromium, hardenable 400 series; the chromium, nonhardenable 400-series ferritic types; and the precipitation-hardening type of chromium-nickel alloys with additional elements that are hardenable by solution treating and aging.

Additional Products from Walter USA LLC

Walter has unveiled the Walter Cut G1221-P, an innovative grooving boring bar with precision cooling, for recessing and internal grooving. This monoblock boring bar has two coolant holes.

Walter has introduced three new Walter Cut GX Tiger·tec Silver CVD grooving and parting grades—the WKP13S, WKP23S and WKP33S—for use on steel and cast-iron applications. These have been introduced in combination with Walter's geometries UD4, UA4, UF4, RD4 along with plunge grooving and parting…

Walter has introduced the M2136, a multitooth close-pitch finishing cutter that features a high degree of process reliability coupled with superior cost effectiveness, particularly with cast iron, thanks in part to its eight cutting edges per insert. These stable, negative inserts promote not only…

Walter says its new FM5 finishing and RM5 roughing indexable insert geometries deliver optimal cooling, longer tool life, and increased productivity in high-temperature alloy and stainless-steel machining. The new inserts owe their effectiveness, in part, to their "jet guiding geometry,"…

Walter has expanded the capabilities of its popular Walter BLAXX M3024 heptagon milling cutter with new wiper inserts. The inserts, which have two right-hand and two left-hand cutting edges, were specifically developed for the Walter BLAXX M3024, and allow it to be used for finishing operations.

Walter has added to its range of solid-carbide milling cutters with the introduction of its MC232 Perform product line. This versatile, cost-effective new cutter type is available with 2, 3 or 4 flutes, in a diameter range of 1/8 in. to 5/8 in. (2 to 20 mm).

Walter says it has introduced a new and innovative cutting geometry, the MS3, teamed with a new high tech grade, WSM01. The new WSM01 grade, manufactured using the HiPIMS (high-power impulse magnetron sputtering) method, provides extremely smooth surfaces that are characterized by excellent layer…

Walter has expanded the productive and cost effective Walter Titex Perform lineup of TC115/TC216 taps with an array of new sizes. The Perform lineup of products is one of three categories to Walter Titex threading tools. Perform tools are products that provide an economical solution with focused…

Walter has introduced the Walter Cut—Modular System G2612/2622, new SX system tools for deep grooving and parting operations that reportedly save time and cost. Suitable for all machine types, and for grooving and parting-off ranging from small to large diameters, the system allows users to simply…

Walter has introduced two new products for the DC150 drill lineup: 3xD and12xD, both with coolant through the tool body. The DC150 is positioned in the Perform line—a tough, versatile and cost effective Walter Titex family of solid-carbide drills. The two, new length-to-diameter ratio drills join…

PRODUCTS

11/20/2024
Jorgensen Conveyor and Filtration Solutions, Mequon, Wisconsin, highlighted its distinctive…

10/23/2024
TIN Coated Thread Gages have high dimensionally stable HSS construction with TIN coating that…

10/23/2024
The Starrett AVR400 offers full CNC capabilities including X-Y-Z positioning and comprehensive zoom…