In a news release issued Jan. 16, Walter USA LLC, Waukesha, Wis., unveiled its P6005-WKK45C point drill insert that reportedly brings new levels of performance and cost effectiveness to drilling cast materials (ISO K) as well as other materials. The P6005-WKK45C insert design features a new high-performance geometry for maximum productivity in cast iron materials, and 110° prismatic seat for minimal run-out and stable positioning. Chamfered corners are said to enhance stability in abrasive conditions, plus improve resistance to wear.
The P6005-WKK45C point drill insert also features a new high-performance coating developed for increasing wear resistance with cast materials. This thicker coating improves shock resistance and offers enhanced toughness due to its multi-layer structure, which provides alternate layers of hard wear, heat and abrasive resistance, according to Walter.
The inserts, which are color-coded for easy selection and wear detection, have shown tool life increases of up to 100 percent in field tests, as well as increased process reliability and improved machine utilization due to reduced tool change, according to the company.
Substance used for grinding, honing, lapping, superfinishing and polishing. Examples include garnet, emery, corundum, silicon carbide, cubic boron nitride and diamond in various grit sizes.
Ability of the tool to withstand stresses that cause it to wear during cutting; an attribute linked to alloy composition, base material, thermal conditions, type of tooling and operation and other variables.
Blaxx F5055 slitting cutter from Walter USA LLC reportedly features robust and accurate construction with superior performance and process reliability that characterizes the Blaxx line.
Walter has expanded its range of tough, reliable and long-life standard solid carbide deep-hole drills with the introduction of the Walter Titex X-treme D40 and the X-treme D50.
Walter USA LLC has expanded its "Tough Guys" series of high-performance solid-carbide endmills with the new Walter Prototyp Proto-max<sub>TG</sub> (the TG stands for Tough Guys).
Walter has introduced Tiger-tec Silver HU6, a round insert with a new geometry, specifically developed for medium and heavy-duty roughing of solid railroad wheels and other forged parts.
In response to increased industry demands for precision, Walter USA LLC has expanded its high-performance line of Titex X-treme DM micro drills with the addition of products in the 16xD and 30xD drilling depth ranges.
Walter USA LLC has introduced the Walter Cut SX grooving and parting system, a flexible new approach for both turning and milling operations that reportedly brings higher levels of reliability, productivity, and tool life to these crucial operations.
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