In a news release issued Jan. 16, Walter USA LLC, Waukesha, Wis., unveiled its P6005-WKK45C point drill insert that reportedly brings new levels of performance and cost effectiveness to drilling cast materials (ISO K) as well as other materials. The P6005-WKK45C insert design features a new high-performance geometry for maximum productivity in cast iron materials, and 110° prismatic seat for minimal run-out and stable positioning. Chamfered corners are said to enhance stability in abrasive conditions, plus improve resistance to wear.
The P6005-WKK45C point drill insert also features a new high-performance coating developed for increasing wear resistance with cast materials. This thicker coating improves shock resistance and offers enhanced toughness due to its multi-layer structure, which provides alternate layers of hard wear, heat and abrasive resistance, according to Walter.
The inserts, which are color-coded for easy selection and wear detection, have shown tool life increases of up to 100 percent in field tests, as well as increased process reliability and improved machine utilization due to reduced tool change, according to the company.
Substance used for grinding, honing, lapping, superfinishing and polishing. Examples include garnet, emery, corundum, silicon carbide, cubic boron nitride and diamond in various grit sizes.
Ability of the tool to withstand stresses that cause it to wear during cutting; an attribute linked to alloy composition, base material, thermal conditions, type of tooling and operation and other variables.
Walter has introduced E47, the versatile new counterboring insert geometry designed for use with the Walter BoringMEDIUM and Walter BoringMAXI tooling systems.
Walter USA LLC has announced that its Tiger-tec Silver for Turning product line has fielded four new cutting tool insert geometries: the RP5 for roughing, the MP5 for medium machining, the MP3 for low carbon steels, and the FP5 for finishing.
Walter USA LLC has unveiled the latest version of the Walter Prototyp Paradur Eco Plus blind hole tap, a versatile performer that also offers long tool life plus enhanced reliability.
Walter USA LLC has announced that Tiger-tec Silver, its high-performance aluminum oxide coating that has been boosting the productivity of its milling and turning inserts, is now available for its Xtra-tec Insert Drills as well.
Walter USA LLC has introduced Blaxx, a new shoulder mill that reportedly combines precision, high metal removal rates and process reliability in a single tool, with a high-gloss black finish that is both wear and corrosion resistant.
Walter USA LLC has introduced the Walter Prototyp Proto-max Inox, a solid carbide end mill that typically boosts stainless steel machining performance by as much as 50 percent when compared with conventional, universal solid carbide end mills.
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