In a news release issued Jan. 16, Walter USA LLC, Waukesha, Wis., unveiled its P6005-WKK45C point drill insert that reportedly brings new levels of performance and cost effectiveness to drilling cast materials (ISO K) as well as other materials. The P6005-WKK45C insert design features a new high-performance geometry for maximum productivity in cast iron materials, and 110° prismatic seat for minimal run-out and stable positioning. Chamfered corners are said to enhance stability in abrasive conditions, plus improve resistance to wear.
The P6005-WKK45C point drill insert also features a new high-performance coating developed for increasing wear resistance with cast materials. This thicker coating improves shock resistance and offers enhanced toughness due to its multi-layer structure, which provides alternate layers of hard wear, heat and abrasive resistance, according to Walter.
The inserts, which are color-coded for easy selection and wear detection, have shown tool life increases of up to 100 percent in field tests, as well as increased process reliability and improved machine utilization due to reduced tool change, according to the company.
Substance used for grinding, honing, lapping, superfinishing and polishing. Examples include garnet, emery, corundum, silicon carbide, cubic boron nitride and diamond in various grit sizes.
Ability of the tool to withstand stresses that cause it to wear during cutting; an attribute linked to alloy composition, base material, thermal conditions, type of tooling and operation and other variables.
The RM5 stainless steel roughing geometry from Walter USA LLC features guided twin-channel coolant targeted at the chip. This provides maximum cooling and enhanced tool life for machining ISO M stainless steels and ISO S high-temperature alloys, according to the company.
The aim of the Perform drill line is to offer customers the same outstanding Walter quality they have come to expect, but without having to pay for a level of performance that offers them no benefits at all. The DC150 Perform affords significant advantages primarily where users need to machine…
The new M2131 Sky·tec Ramping Cutter from Walter reportedly brings new, higher levels of process reliability to the machining of nonferrous metals such as the aluminum wrought alloys or aluminum lithium alloys often used in aircraft structural components. The cutter allows shorter machining time…
Walter says its double-sided ISO indexable inserts with RP7 geometry provide maximum process reliability in rough turning by combining a ground contact surface with an optimized profile that has a tailored protective chamfer to guard against fracturing. The RP7 benefits from a new design that…
Walter has announced the addition of the M4256, M4257 and M4258 high-performance helical milling cutters to its M4000 family. The M4000 program offers the advantages of a system insert concept that allows one insert style to be used in a variety of tools, permitting a wide array of milling…
The WDN10 from Walter, a high-performance and wear-resistant polycrystalline diamond (PCD) insert delivers outstanding hardness, a low coefficient of friction and minimum heat distortion. This helps result in maximum productivity and cost efficiency in the high-speed machining of nonferrous…
Walter has introduced the Walter BLAXX M3016, a heavy-duty milling cutter with the ruggedness and power needed to make heavy cuts seem easy. The M3016 tackles ISO material groups P, M and K, and difficult applications such as machining frames made from cast iron for large molds, or housings for…
Walter has introduced the Tiger·tec Silver grade WSM45X, creating an indexable inserts with high-temperature resistance, improved wear resistance, outstanding toughness, and exceptional hardness. These key features of inserts in the new Tiger·tec Silver grade WSM45X can boost performance by up to…
What if your tools could talk to you, providing you with timely information about their status and the conditions they were encountering, as well as tips that enhance your specific application? With Walter’s new wear-optimization app, they can.
Walter has introduced the Walter Titex DB133 Supreme, a solid-carbide microdrill that reportedly delivers tight tolerances, high-quality surface finishes, superior process reliability and longer tool life. The difference for the DB133 Supreme begins with the use of grades WJ30EL and WJ30ER,…
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