Parting and Grooving Inserts

January 01, 2014

Walter USA LLC has introduced three new insert geometries that produce superior results in parting and grooving operations. Walter's CE4 geometry for medium to high feed rates features a tough cutting edge and good chip compression; the universal CF5 geometry for long-chipping materials and medium feed rates; and the CF6 geometry for low feed rates, non-ferrous metals, small diameters or thin-walled tubes.

All three geometries feature Walter's Tiger-tec Silver CVD coating technology which increases toughness and decreases machining time with optimized microstructure and resistance to thermal stress. They can be supplied in insert widths from 1.5 to 6.0mm and are currently available in the WSM33S and WSM43S cutting materials. This combination of factors enables the new geometries to produce superior chip formation and burr resistance, improved process reliability and cycle times, and an overall boost in price/performance ratio.

Related Glossary Terms

  • burr

    burr

    Stringy portions of material formed on workpiece edges during machining. Often sharp. Can be removed with hand files, abrasive wheels or belts, wire wheels, abrasive-fiber brushes, waterjet equipment or other methods.

  • chemical vapor deposition ( CVD)

    chemical vapor deposition ( CVD)

    High-temperature (1,000° C or higher), atmosphere-controlled process in which a chemical reaction is induced for the purpose of depositing a coating 2µm to 12µm thick on a tool’s surface. See coated tools; PVD, physical vapor deposition.

  • feed

    feed

    Rate of change of position of the tool as a whole, relative to the workpiece while cutting.

  • grooving

    grooving

    Machining grooves and shallow channels. Example: grooving ball-bearing raceways. Typically performed by tools that are capable of light cuts at high feed rates. Imparts high-quality finish.

  • microstructure

    microstructure

    Structure of a metal as revealed by microscopic examination of the etched surface of a polished specimen.

  • parting

    parting

    When used in lathe or screw-machine operations, this process separates a completed part from chuck-held or collet-fed stock by means of a very narrow, flat-end cutting, or parting, tool.

Additional Products from Walter USA LLC

Walter has introduced a reduced weight version of its Walter Precision<sup>MEDIUM</sup> B4031.C with the Walter Capto modular toolholding interface.

Walter USA LLC hasenhanced its versatile family of Xtra-tec Insert Drills with the addition of the Walter Capto clamping system and indexable inserts with Tiger-tec Silver cutting tool material.

Walter has extended its range of pilot drills with addition of the X&middot;treme Pilot 180.

Walter has introduced two new indexable insert cartridges for the Walter F2010 facemill.

The tough, versatile, and cost effective new Walter Titex DC150 family of solid-carbide drills brings Walter quality and reliability to the gritty world of everyday machining, where older machines, small quantities, and frequent workpiece changes is the order of the day.

Walter has introduced the Walter Prototyp Supreme TC610 and TC611 solid-carbide thread mills, high performance tools that deliver significant increases in thread quality, milling productivity and process reliability while boosting tool life.

Walter USA LLC has introduced three new Walter Cut GX Tiger-tec Silver CVD grooving and parting grades, the WKP13S, WKP23S and WKP33S, which are being introduced in combination with Walter's provden geometries UD4, UA4, UF4, RD4 and the plunge grooving and parting geometries GD3 and CE4.

Walter has expanded its Tiger-tec Silver range of indexable inserts with three new ISO P geometries, all possessing a positive cutting edge design.

Walter has added additional sizes and designs to its Walter Cut-SX single-edged grooving system for grooving and parting.

Walter USA LLC has introduced the M4000, a universal milling system that improves production while reducing tooling requirements, thus reducing costs.

PRODUCTS

11/20/2024
Jorgensen Conveyor and Filtration Solutions, Mequon, Wisconsin, highlighted its distinctive…

10/23/2024
The Starrett AVR400 offers full CNC capabilities including X-Y-Z positioning and comprehensive zoom…

10/23/2024
TIN Coated Thread Gages have high dimensionally stable HSS construction with TIN coating that…