Parting and Grooving Inserts

January 01, 2014

Walter USA LLC has introduced three new insert geometries that produce superior results in parting and grooving operations. Walter's CE4 geometry for medium to high feed rates features a tough cutting edge and good chip compression; the universal CF5 geometry for long-chipping materials and medium feed rates; and the CF6 geometry for low feed rates, non-ferrous metals, small diameters or thin-walled tubes.

All three geometries feature Walter's Tiger-tec Silver CVD coating technology which increases toughness and decreases machining time with optimized microstructure and resistance to thermal stress. They can be supplied in insert widths from 1.5 to 6.0mm and are currently available in the WSM33S and WSM43S cutting materials. This combination of factors enables the new geometries to produce superior chip formation and burr resistance, improved process reliability and cycle times, and an overall boost in price/performance ratio.

Related Glossary Terms

  • burr

    burr

    Stringy portions of material formed on workpiece edges during machining. Often sharp. Can be removed with hand files, abrasive wheels or belts, wire wheels, abrasive-fiber brushes, waterjet equipment or other methods.

  • chemical vapor deposition ( CVD)

    chemical vapor deposition ( CVD)

    High-temperature (1,000° C or higher), atmosphere-controlled process in which a chemical reaction is induced for the purpose of depositing a coating 2µm to 12µm thick on a tool’s surface. See coated tools; PVD, physical vapor deposition.

  • feed

    feed

    Rate of change of position of the tool as a whole, relative to the workpiece while cutting.

  • grooving

    grooving

    Machining grooves and shallow channels. Example: grooving ball-bearing raceways. Typically performed by tools that are capable of light cuts at high feed rates. Imparts high-quality finish.

  • microstructure

    microstructure

    Structure of a metal as revealed by microscopic examination of the etched surface of a polished specimen.

  • parting

    parting

    When used in lathe or screw-machine operations, this process separates a completed part from chuck-held or collet-fed stock by means of a very narrow, flat-end cutting, or parting, tool.

Additional Products from Walter USA LLC

New Prototyp Prototex Eco Plus from Walter is a through-hole tap that delivers superior performance and tool life, according to the company.

With the launch of its new website, Walter has provided a new virtual tool titled Product Code Search, an online search function for Walter tools which uses the name or order number of the tools as the search criteria.

Walter USA LLC has unveiled a series of new inserts to its Walter Xtra-tec Point Drill lineup, which reportedly provide the optimal drilling solution for the heat exchanger industry.

Walter USA LLC has expanded its line of Walter Blaxx milling cutters with the introduction of the F5138, the first helical flute cutter in the Blaxx family.

Walter USA LLC has introduced Walter Cut UD4, a new insert geometry for radial grooving and groove turning in the automotive and general metalworking industries that delivers maximum process reliability, optimal chip formation, high levels of productivity and reduced tooling costs.

Walter has expanded its line of Walter Titex X-treme DM high performance micro drills with eight new models, in drilling depths ranging from 2xD to 30xD.

Walter USA LLC has announced a series of new insert geometries for turning that bring higher levels of productivity to a range of difficult applications.

Walter has introduced Tiger-tec Silver ISO K inserts, designed to boost performance and reliability in the machining of gray cast iron, ductile iron, and higher strength steel alloys under difficult conditions.

Walter USA LLC has unveiled the Walter Global Productivity System (Walter GPS).

Walter has introduced the Walter Prototyp Paradur Short Chip HT blind hole tap, designed to increase process reliability and quality when tapping long-chipping high tensile (HT) strength steels.

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