PartMaker Version 2011

December 01, 2010

PartMaker Inc., a division of Delcam Plc, has released PartMaker Version 2011, the latest version of PartMaker Software for programming CNC Mills, Lathes, WireEDM, Turn-Mill Centers and Swiss-type machines. Major highlights of PartMaker Version 2011, include more powerful milling functionality, an optional module for 3D design and model repair, a more flexible tooling library, improved programming and simulation of Bar-Fed Mills, more vivid set-up documentation and a host of additional productivity enhancements.

"PartMaker Version 2011 further demonstrates the accelerated pace of development PartMaker has undergone since its acquisition by Delcam four years ago," says PartMaker Inc. division President Hanan Fishman. "Since joining Delcam, the functionality, capability and power of the PartMaker CAM software suite has grown massively by taking advantage of Delcam's extensive development resources. Delcam's world wide team of over 225 developers is the CAM software industry's largest development team. Multi-axis milling functionality that has taken Delcam many, many man years to develop is being added to PartMaker at a rapid pace and reduced cost, which provides a major benefit to the product's end users. PartMaker Version 2011 also has an optional module for 3D design, providing PartMaker users best in breed software for both CNC programming and addressing 'design for manufacturability' issues."

PartMaker Version 2011 features the PowerSHAPE Companion for PartMaker, an optional module to allow you to design 3D models, repair poor quality 3D data and modify 3D geometry to improve "Design for Manufacturability" (DFM). This new optional module features the powerful "Solid Doctor" utility, allowing you to read and repair models from all sources and tackle the common problems that can be found when translating low-precision and incomplete 3D data by detecting and repairing faults in engineering models and generating a valid, high-precision solid model ready for programming in PartMaker.

PartMaker Version 2011 lets you manage your tool inventory in a new, more universal manner through the use of "Master Tools Databases." Master Tools Databases can be edited, manipulated and stored through external database programs like Microsoft Excel and individual tools can be quickly imported for specific jobs. This new approach makes programming more productive because it allows you to quickly choose tools created previously faster than before. It also allows you to reduce the size of a given tool library for a particular programming job. Tools can be interchanged between PartMaker's Tool Files and your Master Tools Database. This new feature will also allow individuals at your company without access to or familiarity with PartMaker to manage the tool inventory available to your CNC programmers.

Bar-Fed Mills are a new breed of machine tool technology that is growing more popular for the production of small, complex parts for such applications as medical device, aerospace, fluid power and any other industry that requires complex small parts. In many ways, these machines represent the future of complex, low volume, small parts manufacturing. With Version 2011, PartMaker aims to establish itself as the market leading system for automating the programming of Bar-Fed Mills by introducing a number of new features for handling the unique programming issues presented by these machines. PartMaker Version 2011 simulates the unique architectures and machine kinematics of Bar-Fed mills in its 3D simulation module and supports the Bar-Fed mill offerings with robust post processors and vivid simulation of such machines from leading builders like Willemin-Macodel, Bumotec, Chiron, Mazak, Star and others.

PartMaker Version 2011 features a host of improvements to the PartMaker Documentation Wizard (PDW) module including a number of new standard set-up sheet templates as well as the ability to automatically create "mid process" set-up sheets. Mid process set-up sheets display a picture of the part being machined at each step in the machining process as well as a graphical view of the tool used in that process. Such set-up sheets can be a great way to communicate to shop floor personnel exactly how a part should be processed and can thus speed-up setup time and reduce the possibility of errors.

PartMaker Version 2011 includes a number of enhancements to the software's sophisticated surface machining strategies. These improvements include the addition of a more powerful Surface Swarfing strategy which makes programming swarfing easier and more accurate. The new version also includes the addition of 4-axis Swarfing, which allows you to perform more sophisticated milling on machines only capable of 4-axis cutting, which includes most Swiss-type lathes on the market today.

PartMaker Version 2011 is much faster than previous versions, more than 50 percent faster in many cases. This increase in speed is particularly helpful for the cutting simulation of complex parts with a number of features. The new version also lets you see and verify all your tool paths at once when programming on a solid model. By simply clicking on a hole or profile on a solid model, PartMaker will place you into the profile or hole group where that feature has been defined.

In addition to the improvements mentioned above, PartMaker Version 2011 includes a host of other productivity enhancements including increased input precision, user defined fonts for engraving, more powerful and flexible turning and 2D milling tool paths, improved geometry import functions including support of SolidWorks 2011, DWG import and a free STEP translator, simulation of pinch milling, many enhancements to make the PowerMILL Interface faster and more efficient, new and improved context sensitive help and much, much more.

PartMaker is a Knowledge Based Machining system, allowing it to provide a substantial gain in programming efficiency by remembering the tools, material and process information necessary to machine individual part features. It thus relieves the user from reentering the same features information for subsequent parts. It also improves productivity by placing the emphasis on tool management functions.

Related Glossary Terms

  • centers

    centers

    Cone-shaped pins that support a workpiece by one or two ends during machining. The centers fit into holes drilled in the workpiece ends. Centers that turn with the workpiece are called “live” centers; those that do not are called “dead” centers.

  • computer numerical control ( CNC)

    computer numerical control ( CNC)

    Microprocessor-based controller dedicated to a machine tool that permits the creation or modification of parts. Programmed numerical control activates the machine’s servos and spindle drives and controls the various machining operations. See DNC, direct numerical control; NC, numerical control.

  • computer-aided manufacturing ( CAM)

    computer-aided manufacturing ( CAM)

    Use of computers to control machining and manufacturing processes.

  • gang cutting ( milling)

    gang cutting ( milling)

    Machining with several cutters mounted on a single arbor, generally for simultaneous cutting.

  • milling

    milling

    Machining operation in which metal or other material is removed by applying power to a rotating cutter. In vertical milling, the cutting tool is mounted vertically on the spindle. In horizontal milling, the cutting tool is mounted horizontally, either directly on the spindle or on an arbor. Horizontal milling is further broken down into conventional milling, where the cutter rotates opposite the direction of feed, or “up” into the workpiece; and climb milling, where the cutter rotates in the direction of feed, or “down” into the workpiece. Milling operations include plane or surface milling, endmilling, facemilling, angle milling, form milling and profiling.

  • milling machine ( mill)

    milling machine ( mill)

    Runs endmills and arbor-mounted milling cutters. Features include a head with a spindle that drives the cutters; a column, knee and table that provide motion in the three Cartesian axes; and a base that supports the components and houses the cutting-fluid pump and reservoir. The work is mounted on the table and fed into the rotating cutter or endmill to accomplish the milling steps; vertical milling machines also feed endmills into the work by means of a spindle-mounted quill. Models range from small manual machines to big bed-type and duplex mills. All take one of three basic forms: vertical, horizontal or convertible horizontal/vertical. Vertical machines may be knee-type (the table is mounted on a knee that can be elevated) or bed-type (the table is securely supported and only moves horizontally). In general, horizontal machines are bigger and more powerful, while vertical machines are lighter but more versatile and easier to set up and operate.

  • solid model

    solid model

    3-D model created using “building blocks.” This is the most accurate way of representing real-world objects in CAD.

  • turning

    turning

    Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.

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