Perfect Jet Collet

July 01, 2010

BIG Kaiser Precision Tooling Inc. introduces the Perfect Jet Collet to optimize coolant supply in high-speed machining operations, resulting in better coolant delivery and the option to seal the collet for coolant-through tools. The Perfect Jet Collet is for use with the company's Hi-Power milling chucks and Mega Double Power chucks. Typically, while using reduction collets during high-speed spindle rotation, centrifugal force disrupts the coolant supplied through the toolholder, and coolant sprays wide. The Perfect Jet Collet seals the chuck face and directs the coolant down the tool shank to the cutting edge.

Related Glossary Terms

  • chuck

    chuck

    Workholding device that affixes to a mill, lathe or drill-press spindle. It holds a tool or workpiece by one end, allowing it to be rotated. May also be fitted to the machine table to hold a workpiece. Two or more adjustable jaws actually hold the tool or part. May be actuated manually, pneumatically, hydraulically or electrically. See collet.

  • collet

    collet

    Flexible-sided device that secures a tool or workpiece. Similar in function to a chuck, but can accommodate only a narrow size range. Typically provides greater gripping force and precision than a chuck. See chuck.

  • coolant

    coolant

    Fluid that reduces temperature buildup at the tool/workpiece interface during machining. Normally takes the form of a liquid such as soluble or chemical mixtures (semisynthetic, synthetic) but can be pressurized air or other gas. Because of water’s ability to absorb great quantities of heat, it is widely used as a coolant and vehicle for various cutting compounds, with the water-to-compound ratio varying with the machining task. See cutting fluid; semisynthetic cutting fluid; soluble-oil cutting fluid; synthetic cutting fluid.

  • gang cutting ( milling)

    gang cutting ( milling)

    Machining with several cutters mounted on a single arbor, generally for simultaneous cutting.

  • milling

    milling

    Machining operation in which metal or other material is removed by applying power to a rotating cutter. In vertical milling, the cutting tool is mounted vertically on the spindle. In horizontal milling, the cutting tool is mounted horizontally, either directly on the spindle or on an arbor. Horizontal milling is further broken down into conventional milling, where the cutter rotates opposite the direction of feed, or “up” into the workpiece; and climb milling, where the cutter rotates in the direction of feed, or “down” into the workpiece. Milling operations include plane or surface milling, endmilling, facemilling, angle milling, form milling and profiling.

  • shank

    shank

    Main body of a tool; the portion of a drill or similar end-held tool that fits into a collet, chuck or similar mounting device.

  • toolholder

    toolholder

    Secures a cutting tool during a machining operation. Basic types include block, cartridge, chuck, collet, fixed, modular, quick-change and rotating.

Additional Products from BIG DAISHOWA Inc.

BIG Kaisers HSK-A125 tooling system, for machines such as Makino's T2 and T4 models, is reportedly capable of tackling large-scale titanium and other workpieces on massive tables.

Ensure long machine tool, cutting tool and tool holder life while reducing stress on your spindle with the ATC Alignment Tool from BIG Kaiser.

Complete with a built-in digital display, BIG Kaiser's new Series 112 EWD 2-54 Digital Precision Finish Boring Head allows operators to make precision adjustments on the fly.

Building on the success of the Phoenix high performance drill from Sphinx, BIG Kaiser has introduced the new Power-Phoenix extra long high performance drill series.

BIG Kaiser's 319 SW series is a rigid, new style, twin cutter rough boring system.

BIG Kaiser has introduced the new, large diameter Kaiser 318 Series, a tooling system supporting a variety of aluminum and steel components optimized for twin cutter rough boring, precision finish boring and precision OD turning operations.

BIG Kaiser Precision Tooling Inc. has introduced a new, high-precision hydraulic chuck for clamping straight shank tools with diameters ¼" to 1 ¼" and 6mm to 32mm.

BIG Kaiser Precision Tooling Inc. has introduced Mega ER Grip, a new premium ER collet chuck system featuring a runout accuracy of .00012" (3µm) at 5xD.

BIG Kaiser Precision Tooling Inc. has expanded the Kaiser KAB modular tooling system capabilities to include the rigid high-feed C-Cutter Mini chamfer mill line from BIG Daishowa Seiki.

BIG Kaiser Precision Tooling Inc. has expanded its turning tool line to include HSK T63 tooling for multitask machines. The line offers modular turning tools for mill/turn applications in either a 45° tilt style or a 90° right-angle style.

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