SHA-4000 Automated Power Stroke Honing System

October 05, 2016

The SHA-4000 from Sunnen Products Co. is a premium system for high-volume processing of gears, turbocharger bushings, cartridge valve components and pistol barrels, among others. With the popular SH-4000 as a base, the SHA-4000 integrates Swiss automation to create an off-the-shelf, robust, high-production system that requires minimal operator attention. The automation package consists of proven part handling technology combined with heavy-duty production part filtering, and the system is engineered to optimize productivity with a focus on reliability and maintainability.

 
MACHINE SPECIFICATIONS
 

Diameter Range (ID):

  • 1,5 mm to 101.6  mm (.060 in. to 4.0 in.) diameter

Stroke Length:

  • 6 to 392 mm (.24 -15.43 in)

    FEATURES & BENEFITS

    • Patent pending digital-servo, linear hybrid tool feed and cutting pressure control. 
    • 20 mm (.79 in) of additional feed travel for increased diameter range for MMT tools.
    • All electric foot pedal for setup and truing mandrels. 
    • Coolant tank is 70 percent larger than earlier models - 208 L (55 gallon)
    • Generous ergonomic work area.
    • Intuitive touchscreen is easy-to-use with a large 225 mm (9 in) display.

Related Glossary Terms

  • coolant

    coolant

    Fluid that reduces temperature buildup at the tool/workpiece interface during machining. Normally takes the form of a liquid such as soluble or chemical mixtures (semisynthetic, synthetic) but can be pressurized air or other gas. Because of water’s ability to absorb great quantities of heat, it is widely used as a coolant and vehicle for various cutting compounds, with the water-to-compound ratio varying with the machining task. See cutting fluid; semisynthetic cutting fluid; soluble-oil cutting fluid; synthetic cutting fluid.

  • feed

    feed

    Rate of change of position of the tool as a whole, relative to the workpiece while cutting.

  • truing

    truing

    Using a diamond or other dressing tool to ensure that a grinding wheel is round and concentric and will not vibrate at required speeds. Weights also are used to balance the wheel. Also performed to impart a contour to the wheel’s face. See dressing.

Additional Products from Sunnen Products Co.

Sunnen Products Co. is introducing a 60-grit premium red aluminum-oxide honing abrasive that reportedly cuts material 25 to 50 percent faster than other conventional stones, depending on the workpiece material.

Sunnen says its new HTE honing system, the company's most cost-effective small-diameter hone, produces ideal bore geometry and surface finish, while eliminating problems from bad tool-to-part alignment and excessive feed rates that cause tool breaks and scrap parts.

Sunnen's PG Bore Gages take an intuitive approach to hole gaging with a mechanical design and speedometer-type scale for quick visual confirmation of ID (inside diameter) by a busy machine operator.

Sunnen Products Co. announces the availability of optional, large-readout electronic indicators on its entire range of dial bore gages.

Sunnen's patented multi-feed honing technology gives gear manufacturers a choice of tool-feed modes to achieve the shortest cycle times, lowest part cost, and longest abrasive life.

Sunnen Products Co.'s new HTG series tube hones are designed as oil field workhorses with high-volume throughput and increased part capacity.

Sunnen Products Co. says it meets contemporary needs for planet-friendly industrial consumables with the introduction of SHO-500, a long-lived general-purpose honing fluid based on a renewable vegetable formulation that makes sustainable metalworking affordable and practical.

Sunnen Product Co.'s new HTD tube hone delivers a 16m (52') stroke, and handles parts up to 1,000mm (39") in diameter.

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