Skiving Tools

June 11, 2024
Skiving Wheels, Tool and Workpiece Clamping Technology Available from One Source

EMUGE-FRANKEN USA, a leading manufacturer of high-performance taps, thread mills, end mills, drills, and other rotary tools, offers gear manufacturers a single source for a full range of Skiving Tool Solutions including wheels for internal and external gears as bell-type or shank tool variants in the module sizes m 0.4 to m 5, as well as tool and workpiece clamping solutions. EMUGE-FRANKEN produces high-precision skiving tools on state-of-the-art tool grinding machines with appropriate grinding software. A measurement report and corresponding technology data are supplied with every delivery of skiving tools. Application specialists are available to assist with the initial use of the tools, and tool repair is also offered.

Skiving tools can be used in a variety of gear applications including the production of ring gears, shafts with internal and external splines and splined shaft profiles. EMUGE-FRANKEN Skiving Tools have no restrictions regarding the material to be machined and are highly suitable for the soft machining of internal and external gears, as well as hard machining. The skiving tools can be used on turning/ milling centers with B or A axes (swivel axes).

The EMUGE-FRANKEN clamping division specializes in providing highly accurate, almost maintenance-free customized solutions for applications ranging from low volume job shops to high volume automotive production environments. EMUGE-FRANKEN designs and develops optimal, often complex clamping solutions by working closely with its customers to learn about the unique application challenges and production environments.

Related Glossary Terms

  • centers

    centers

    Cone-shaped pins that support a workpiece by one or two ends during machining. The centers fit into holes drilled in the workpiece ends. Centers that turn with the workpiece are called “live” centers; those that do not are called “dead” centers.

  • gang cutting ( milling)

    gang cutting ( milling)

    Machining with several cutters mounted on a single arbor, generally for simultaneous cutting.

  • grinding

    grinding

    Machining operation in which material is removed from the workpiece by a powered abrasive wheel, stone, belt, paste, sheet, compound, slurry, etc. Takes various forms: surface grinding (creates flat and/or squared surfaces); cylindrical grinding (for external cylindrical and tapered shapes, fillets, undercuts, etc.); centerless grinding; chamfering; thread and form grinding; tool and cutter grinding; offhand grinding; lapping and polishing (grinding with extremely fine grits to create ultrasmooth surfaces); honing; and disc grinding.

  • milling

    milling

    Machining operation in which metal or other material is removed by applying power to a rotating cutter. In vertical milling, the cutting tool is mounted vertically on the spindle. In horizontal milling, the cutting tool is mounted horizontally, either directly on the spindle or on an arbor. Horizontal milling is further broken down into conventional milling, where the cutter rotates opposite the direction of feed, or “up” into the workpiece; and climb milling, where the cutter rotates in the direction of feed, or “down” into the workpiece. Milling operations include plane or surface milling, endmilling, facemilling, angle milling, form milling and profiling.

  • shank

    shank

    Main body of a tool; the portion of a drill or similar end-held tool that fits into a collet, chuck or similar mounting device.

Additional Products from EMUGE-FRANKEN USA

TIN Coated Thread Gages have high dimensionally stable HSS construction with TIN coating that increases hardness and wear resistance, which extends lifespan and reduces the frequency of calibrations and replacements, saving time and cost. By minimizing friction, EMUGE TIN Coated Gages offer…

MultiTAP tapping solution ranges from cut taps to form taps in different coatings, in addition to taps with extended lengths. MultiTHREAD MILL is an ideal general-purpose, cost-effective thread milling solution for job shops where part applications and materials frequently change. MultiDRILL™…

Cera-Cut End Mills are designed for the consistent cutting of high-temperature resistant materials such as Inconel, Hastelloy, and Nimonic as well as the machining of hardened tool steels. Cera-Cut is also suitable for making interrupted cuts, and offers a tight cutting diameter tolerance ranging…

EMUGE MultiDRILL™ is made of a unique sub-micro grain carbide grade that is harder than conventional carbide grades for drilling, yet it retains the ability to withstand shock and chipping. MultiDRILL features advanced TIALN-T63 coating utilizing nano-layer technology with surface hardness…

PunchDrill features patent-pending geometry with an innovative chip breaker which produces short chips to control machining forces. The new drill also has newly developed surface treatments and a hard diamond-like coating specially designed for this application to provide reliable chip removal and…

EMUGE-FRANKEN 1:16 Tapered Carbide End Mills work well in a full range of materials from aluminum, carbon steels, stainless steels, and exotic nickel alloys. They are made of a premium micro-grain carbide substrate with TIALN-T21 coating which resists heat, edge wear and chipping. Corner radii…

The special profile of EMUGE SELF-LOCK threads allows an even distribution of stress over the entire thread length, eliminating slippage. Compared with standard threads, EMUGE SELF-LOCK internal threads show constant, maximum holding power under dynamic stress. Functions remain in good operation…

MultiTHREAD Thread Mills feature a proprietary TIN T21 coating developed by EMUGE, which reduces chip welding and improves chip evacuation. MultiTHREAD Thread Mills also allow one tool to thread both through and blind holes and make right or left-hand threads. Two types of sub-micro grain carbide…

The TOP-Cut VAR line is now available in 4,5, and 6-flute configurations, with or without corner radius, and ball nose, stub, standard and long lengths in inch sizes, over 300 SKU’s in total. In addition, EMUGE-FRANKEN USA can provide custom variations or tool modifications of TOP-Cut VAR mills.  

Go and No-Go Ring Gages are manufactured with hardened tool steel for exceptional durability and feature a fully knurled circumference for maximum gripping ability and safety. No-Go gages are clearly marked with a red ring. UNC and UNF gages have a 2A tolerance. UNC gages are available in 19 sizes…

PRODUCTS

11/20/2024
Jorgensen Conveyor and Filtration Solutions, Mequon, Wisconsin, highlighted its distinctive…

10/23/2024
TIN Coated Thread Gages have high dimensionally stable HSS construction with TIN coating that…

10/23/2024
The Starrett AVR400 offers full CNC capabilities including X-Y-Z positioning and comprehensive zoom…