With its launch of SmartBox 2.0, Mazak takes safe and secure machine connectivity to the next level. Building on the company’s original SmartBox digital integration technology, Mazak has developed this latest version with several new features and enhanced connectivity. The new SmartBox 2.0 introduces MQTT and OPC communication protocols, which significantly improve data exchange and interoperability with a broad range of industrial systems. This version now also includes an industrial-grade edge compute PC as standard, advancing its capabilities for machine monitoring and analysis while incorporating advanced cybersecurity protection.
SmartBox 2.0 leverages MTConnect® technology to deliver real-time manufacturing data, allowing shops to optimize operations, boost efficiency and quickly adapt to changing market conditions. The integration of edge computing addresses the challenges of real-time data processing by combining the benefits of decentralized cloud architectures with the efficiency of local network systems. This setup is particularly beneficial in industrial environments where cloud-based data transfer can be impractical due to latency issues, as SmartBox 2.0 enables data processing directly on the machine, offloading tasks from controllers to ensure low latency and high determinism.
Enhanced security is a key feature of SmartBox 2.0. It is equipped with an AES-compliant fully managed switch and an additional lean managed switch, providing top-tier security similar to that found in IT server rooms, but tailored for the demanding factory environment. The device supports up to 10 machines for MTConnect monitoring and includes standard Industrial I/O interfacing, offering scalable connectivity for diverse manufacturing setups. Designed for universal compatibility, SmartBox 2.0 works with any machine regardless of make or model and mounts conveniently on the side of machines without the need for integration into the machine’s electrical cabinet. Additionally, multiple standard input/output ports facilitate easy connection of off-the-shelf sensors for comprehensive data collection and condition monitoring.
Mazak’s SmartBox 2.0 is set to redefine machine connectivity, providing manufacturers with cutting-edge tools to enhance operational efficiency and stay competitive in a rapidly evolving industry.
Introduced to the U.S. market, the Variaxis C-600 from Mazak Corp. is an advanced 5-axis solution with a wide variety of optional features, automation-ready machine enclosure, operator-friendly ergonomic design and significantly improved productivity. This all-new machine leverages 40% faster rapid…
The versatile Variaxis i-800 machining center uses full, simultaneous 5-axis capabilities to perform multiple and complex curved-surface machining on large, heavy workpieces in single setups. The Variaxis i-800 reduces production lead times, improves machining accuracy and lowers operating expenses…
Mazak Corp.'s family of hybrid multitask machining centers includes the VTC-300C FSW, which combines advanced milling capabilities with friction stir welding (FSW) technology. With a full traveling-column design, automatic toolchanger and powerful 40-taper spindle in addition to the FSW…
Mazak Corp.'s VC-500A/5X vertical machining center cost-effectively processes small complex parts, such as throttle bodies, with the full 5-axis machining enabled by the machine’s trunnion-style rotary/tilt table. The machine features the Mazatrol SmoothX CNC, a control that delivers many…
Mazak Corp. offers the SQR-250 turning center for the fast, accurate production of long shaft or chucked workpieces. The machine features a powerful single spindle with two 45-degree opposed-wedge style turrets that cut simultaneously to slash cycle times and provide balanced cutting.
Mazak Corp.'s Kentucky-built VCN-570C vertical machining center paired with an integrated automation package and equipped with the company’s Smooth Synchronous Tapping Software. Designed to process large parts or multiple small workpieces in single machine setups, the VCN-570C brings advanced…
Made in Kentucky, the simple but innovative Mazak VC-300A vertical machining center with 3-axis table can take 40-taper cuts in hard-to-machine 410 stainless material on a typical 30-taper-sized machine.
Mazak Corp. offers the Integrex i-100 Bartac-S multitask machine, which incorporates enhanced CNC technology and high-speed servo systems to offer high levels of productivity when processing small high-precision parts in
single setups, as well as machining bar material up to 4" in…
With its VC-500A/5X AM HWD, Mazak provides the benefits of hybrid multitasking hot wire deposition (HWD) part processing. With capabilities beyond conventional multitasking, the VC-500A/5X AM HWD reduces lead times and part costs, increases machining accuracy and part quality, while also providing…