With its launch of SmartBox 2.0, Mazak takes safe and secure machine connectivity to the next level. Building on the company’s original SmartBox digital integration technology, Mazak has developed this latest version with several new features and enhanced connectivity. The new SmartBox 2.0 introduces MQTT and OPC communication protocols, which significantly improve data exchange and interoperability with a broad range of industrial systems. This version now also includes an industrial-grade edge compute PC as standard, advancing its capabilities for machine monitoring and analysis while incorporating advanced cybersecurity protection.
SmartBox 2.0 leverages MTConnect® technology to deliver real-time manufacturing data, allowing shops to optimize operations, boost efficiency and quickly adapt to changing market conditions. The integration of edge computing addresses the challenges of real-time data processing by combining the benefits of decentralized cloud architectures with the efficiency of local network systems. This setup is particularly beneficial in industrial environments where cloud-based data transfer can be impractical due to latency issues, as SmartBox 2.0 enables data processing directly on the machine, offloading tasks from controllers to ensure low latency and high determinism.
Enhanced security is a key feature of SmartBox 2.0. It is equipped with an AES-compliant fully managed switch and an additional lean managed switch, providing top-tier security similar to that found in IT server rooms, but tailored for the demanding factory environment. The device supports up to 10 machines for MTConnect monitoring and includes standard Industrial I/O interfacing, offering scalable connectivity for diverse manufacturing setups. Designed for universal compatibility, SmartBox 2.0 works with any machine regardless of make or model and mounts conveniently on the side of machines without the need for integration into the machine’s electrical cabinet. Additionally, multiple standard input/output ports facilitate easy connection of off-the-shelf sensors for comprehensive data collection and condition monitoring.
Mazak’s SmartBox 2.0 is set to redefine machine connectivity, providing manufacturers with cutting-edge tools to enhance operational efficiency and stay competitive in a rapidly evolving industry.
Mazak Corp.'s Mega Turn 900M Vertical Turning Center combines turning and secondary machining operations to efficiently cut large cast iron and steel workpieces, such as those commonly processed in the construction machinery, industrial machinery and jet engine manufacturing sectors.
Mazak Corp. offers the Integrex i-200ST AG hybrid multitask machine for Done In One gear production. Equipped with the Auto Gear (AG) package, the machine efficiently processes mid-size complex components with the added versatility of twin spindles, milling spindle (S) and a lower turret (T), as…
Mazak’s Quick Turn-200MSY turning center combines several features that allow shops to boost productivity and profitability. These include a direct servo-driven turret design, integral motor main and second spindle design, a faster, more powerful milling spindle and Mazak’s Mazatrol SmoothG CNC.
The high-speed Mazak FJV-35/80 double-column vertical machining center offers high precision over extended periods of operation with enhanced performance, Intelligent Functions and rigid machine construction. Suitable for a wide range of industries, including aerospace, construction, die and mold,…
Mazak Corp. has introduced its new Mazatrol SmoothAi CNC, which is available on the Integrex i-450H S Multi-Tasking Machine. In addition to the control, the machine has a new design that increases flexibility and enhances machine performance for significantly easier automation integration, allowing…
Mazak Corp.'s HCR-5000 horizontal machining center is a 5-axis machine that provides efficient, high-speed machining of small and mid-sized aluminum components and allows for several automation options for increased output. Designed to provide the aerospace and semiconductor/high-tech…
Mazak Corp. offers its Multiplex W-200Y Multi-Tasking CNC turning center, which can be paired with a GL150 gantry loader/unloader for continues part flow. The factory-supplied GL150 gantry loader/unloader provides fast workpiece exchanges to achieve approximately 20% shorter load/unload times…
Mazak Corp.'s highly productive Integrex i-300ST multitask machine is available with the company’s spindle health monitoring system. As a revolutionary new tool powered by AI technology, the system monitors spindle health to help minimize unexpected machine downtime.
Mazak Corp. offers its Kentucky-built Quick Turn 250MSY multitasking machine, which can be paired with GR100 gantry robot automation for continuous Done In One part production. The Quick Turn 250MSY features two turning spindles, milling capability and Y-axis off-centerline machining. Its main…
Mazak offers the HCN-5000 horizontal machining center with the company’s Multi-Pallet Pool (MPP) system. Thanks to the compact MPP system, shops that lack the floor space necessary to accommodate a conventional linear horizontal pallet stocker now have the ability to achieve continuous unmanned,…