SmartBox 2.0

September 07, 2024
Comprehensive Device Integrates Advanced Communication Protocols and Edge Computing for Enhanced Productivity and Security

With its launch of SmartBox 2.0, Mazak takes safe and secure machine connectivity to the next level. Building on the company’s original SmartBox digital integration technology, Mazak has developed this latest version with several new features and enhanced connectivity. The new SmartBox 2.0 introduces MQTT and OPC communication protocols, which significantly improve data exchange and interoperability with a broad range of industrial systems. This version now also includes an industrial-grade edge compute PC as standard, advancing its capabilities for machine monitoring and analysis while incorporating advanced cybersecurity protection.

SmartBox 2.0 leverages MTConnect® technology to deliver real-time manufacturing data, allowing shops to optimize operations, boost efficiency and quickly adapt to changing market conditions. The integration of edge computing addresses the challenges of real-time data processing by combining the benefits of decentralized cloud architectures with the efficiency of local network systems. This setup is particularly beneficial in industrial environments where cloud-based data transfer can be impractical due to latency issues, as SmartBox 2.0 enables data processing directly on the machine, offloading tasks from controllers to ensure low latency and high determinism.

Enhanced security is a key feature of SmartBox 2.0. It is equipped with an AES-compliant fully managed switch and an additional lean managed switch, providing top-tier security similar to that found in IT server rooms, but tailored for the demanding factory environment. The device supports up to 10 machines for MTConnect monitoring and includes standard Industrial I/O interfacing, offering scalable connectivity for diverse manufacturing setups. Designed for universal compatibility, SmartBox 2.0 works with any machine regardless of make or model and mounts conveniently on the side of machines without the need for integration into the machine’s electrical cabinet. Additionally, multiple standard input/output ports facilitate easy connection of off-the-shelf sensors for comprehensive data collection and condition monitoring.

Mazak’s SmartBox 2.0 is set to redefine machine connectivity, providing manufacturers with cutting-edge tools to enhance operational efficiency and stay competitive in a rapidly evolving industry.

Additional Products from Mazak Corp.

Mazak Corp. has unveiled its new INTEGREX i- 400AM (additive manufacturing) hybrid multitasking machine.

Mazak Corp. says its new SMOOTH TECHNOLOGY is a complete process-performance platform that spans the entire part-production landscape, from programming and setup to metal-removal operations to automation to monitoring/data collection and transfer.

Mazak now offers its space-saving, highperformance VERTICAL CENTER NEXUS COMPACT 5X Vertical Machining Center as part of a self-contained, prefabricated automated cell that provides efficient, lights-out manufacturing for small-to-medium sized parts.

Mazak Corp. says its new HORIZONTAL CENTER NEXUS (HCN) 4000-III Horizontal Machining Center has design features that increase productivity, precision, reliability and production value.

Mazak Corp.'s ORBITEC 20 employs a unique headstock design to generate turned features on large valves and other big, odd-shaped parts with ease and accuracy.

The Mazak INTEGREX i-200ST Multi-Tasking machine efficiently processes mid-size complex components.

The new VARIAXIS i-700 from Mazak is a simultaneous 5-axis Multi-Tasking Vertical Machining Center that, in single setups, can efficiently process long workpieces as well as those requiring precision-machined complex profiled surfaces.

The Mazak INTEGREX j-400 is a technologically innovative machine that provides Multi-Tasking capabilities for processing large and complex components.

Mazak's high-performance VARIAXIS 730-5X II provides high-speed, heavy-duty, five-axis machining of large, complex parts.

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