System 3R Transformer

April 01, 2014

GF Machining Solutions has announced the System 3R TRANSFORMER, a modular automation system designed to integrate with a variety of technologies. With TRANSFORMER, manufacturers can begin by simply automating a single machine and then easily expand to include up to 12 machines within the cell.

A TRANSFORMER cell accommodates a wide range of machining technologies and allows components from different manufacturers to be included within the same call. This open architecture approach allows end users to create an automation cell where each individual component decision is optimized, as opposed to having choice constrained by compatibility.

GF Machining Solutions offers wide range of System 3R tooling systems that allow palletization of workpieces and electrodes of a tremendous range of sizes. The TRANSFORMER system can handle all of these, as well as different tooling systems, allowing it to be incorporated into production systems with existing tooling systems. For maximum flexibility, TRANSFORMER offers additional in-process accessories that can easily be integrated into a cell, including:

• Multiple loading station that can be used without stopping production

• Draining station for emptying workpiece cavities after machining processes

• Washing machine to clean workpieces

• Coordinate measuring machine (CMM) for presetting and/or part inspection

The TRANSFORMER system provides user-friendly cell management software whereby all production data is entered in a structured manner or imported through a data exchange interface for major enterprise resource planning (ERP) systems. The software then controls every aspect of the cell, from automatically loading jobs to machines to recording and monitoring cycle times for each job. The core of the system is an efficient database that uses chip identification of the pallets to ensure that correct data is used for every part in the cell.

Additional Products from GF Machining Solutions

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GF Machining Solutions, Lincolnshire, Ill., today announced the expansion of its line of laser texturing solutions with the LASER P 400 3-axis machine and LASER P 400U 5-axis machines. The machines provide easy, repeatable laser engraving texturing and structuring for small parts, such as for…

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Through its rotary tilting table, the Mikron HEM 500 U from GF Machining Solutions enables 5-axis machining in one setup. The machine comes standard with a 12,000-rpm, ISO-B40 spindle and 30-tool magazine that provides a 2-second chip-to-chip time.

GF Machining Solutions has introduced the AgieCharmilles CUT 200/300 MoldTech series of wire EDMs that meets the specific needs of moldmakers.

GF Machining Solutions designed its new Mikron HSM 500 MoldMaster (MM) high-speed milling machine with today's mold and die makers in mind.

Ideal for machining aluminum, alloy and steel parts, the 5-axis HEM 500U from GF AgieCharmilles features a highly dynamic 12,000-rpm spindle and 30-tool magazine that provides a 2-second chip-to-chip time for high-speed continuous milling operations and increased spindle uptime.

GF AgieCharmilles' Mikron HSM 20U LP (linear performance) milling machine is available in 3- and 5-axis versions and can produce parts via simultaneous 5-axis high-speed machining. The machine's 50,000-rpm, 11.4-hp Step-Tec spindle assists in imparting surface finishes as fine as 0.05µm…

The new high-tech, high-speed MIKRON HSM 200U LP milling machine is available from GF AgieCharmilles.

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