Tungaloy is introducing TZ120 grade ceramic inserts designed for turning cast iron at high cutting speeds.
TZ120 ceramic grade is developed for efficient machining of cast iron. A zirconia-toughened aluminum-oxide grade with superior thermal properties, TZ120 enables extended tool life and process security at high cutting speeds, making the grade ideal for high-speed, dry machining of centrifugally cast cylinder liners. The new grade will allow Tungaloy’s extensive lineup of ceramic insert grades to provide a variety of cast iron turning solutions at high speeds.
Key properties:
Tough ceramic grade with chemical and thermal stability provides excellent resistance to strong acids at elevated temperatures
The uniform distribution of the zirconia grains in the alumina matrix imparts superior fracture and notch wear resistance, preventing premature insert failure during demanding operations
Ideal for machining of centrifugally cast iron cylinder liners
Designed for dry machining only — the use of cutting fluids is detrimental to insert life
Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face. Takes the form of straight turning (cutting along the periphery of the workpiece); taper turning (creating a taper); step turning (turning different-size diameters on the same work); chamfering (beveling an edge or shoulder); facing (cutting on an end); turning threads (usually external but can be internal); roughing (high-volume metal removal); and finishing (final light cuts). Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines.
Ability of the tool to withstand stresses that cause it to wear during cutting; an attribute linked to alloy composition, base material, thermal conditions, type of tooling and operation and other variables.
Additional Products from Tungaloy-NTK America, Inc.
Since carbide shanks provide lower deflection than steel shanks, they enable aggressive machining with increased cutting parameters. This amounts to reduced machining time and increased productivity. Also, the new shanks provide excellent vibration resistance, enabling extremely productive…
DrillMeister is a super productive, accurate, and cost efficient exchangeable-head drill series. Its DMF counterboring drill head line now includes diameters from 20.0 mm to 25.9 mm, increasing the entire standard range from 6.0 mm to 25.9 mm (from .236″ to 1.020″).
Featuring superior cutting performance of solid carbide drills and the ease-of-use of the DrillMeister exchangeable head drill series, AddMeisterDrill small-diameter exchangeable head drills allow quick and secure exchanges of extremely small drill heads thanks to its dedicated key. In addition,…
AddMultiTurn provides the flexibility for OD, face, and profile turning operations in multi directions, which include high-feed back (pull) turning method, allowing toolpaths that turn in the opposite direction of conventional turning process at higher feeds. Multi-directional turning optimizes the…
The new LNMU0303UER inserts are designed to provide a smaller approach angle than existing LNMU0303ZER inserts when set on the cutter body so that the insert generates thin chips. This chip thinning effect reduces cutting loads, minimizing damage on the cutting edges during machining of exotic…
The MiniForce-Turn series offers innovative double-sided turning inserts with positive rake cutting edges on both sides. These proven inserts are capable of soft cutting action similar to that of positive inserts with an added advantage of double cutting edges.
New parting inserts are offered in the JXPS style : a 0.6 mm (.024″) width insert is designed for maximum parting diameter (CUTDIA) of 6 mm (.236″) and a 0.8 mm (.031″) width insert for 12 mm (.472″) CUTDIA, both furnished with pressed chipbreaker. This intricate chipbreaker creates optimally…
AH3225 consists of the latest nano multi-layer coating technology with three major properties with excellent coating substrate adhesion for a high level of wear and fracture resistance. Integrating a dedicated carbide substrate with excellent thermal property provides the grade with increased…
The small size-04 inserts also allow TungForce-Rec04 to have a higher teeth density than conventional shoulder cutters of the same size, boasting two teeth for an 8 mm diameter cutter and three for a 10 mm. This allows TungForce-Rec04 to run higher feed speed than competitors when being fed at the…
For job shops that are mass-producing small parts with Swiss lathes, minimizing material waste in the part-off process can be an extremely effective solution for cost savings. The 1.2 mm-wide (.047″-wide) grooving inserts can reduce the material waste produced by parting-off by up to 40% when…
PRODUCTS
