The first of its kind on the market, CERATIZIT USA Inc.’s WTX High-Feed Drill features four effective cutting edges for increased precision, productivity and service life.
The innovative pyramid geometry of the WTX ensures extremely aggressive and precise drilling performance. In fact, the WTX achieves positioning accuracy of 0.03 mm and excellent centering properties. Higher levels of drilling quality, hole tolerance, surface finish, and positioning accuracy increase component quality, to the extent that there is no need for potential reworking. Furthermore, low burr formation when entering and exiting the hole eliminates the need for time-consuming subsequent deburring.
The unique four-flute design of the WTX enables extremely high feeds in steel processing, as well as secure and quick chip removal. The distribution of cutting force to four cutting edges results in longer service life. In addition, four continuous spiral-through coolant holes provide optimum cooling of each cutting edge and contribute to a higher tool service life and a noticeable reduction in tool costs.
The application of impenetrable new CERATIZIT Dragonskin DPX14S coating on the WTX provides maximum protection for the drill and further increases tool life, cutting speeds, and process reliability. Dragonskin utilizes TiAIN nanolayer coating with a .35 coefficient of friction and allows for maximum application temperatures of 1832º F.
Stringy portions of material formed on workpiece edges during machining. Often sharp. Can be removed with hand files, abrasive wheels or belts, wire wheels, abrasive-fiber brushes, waterjet equipment or other methods.
1. Process of locating the center of a workpiece to be mounted on centers. 2. Process of mounting the workpiece concentric to the machine spindle. See centers.
Fluid that reduces temperature buildup at the tool/workpiece interface during machining. Normally takes the form of a liquid such as soluble or chemical mixtures (semisynthetic, synthetic) but can be pressurized air or other gas. Because of water’s ability to absorb great quantities of heat, it is widely used as a coolant and vehicle for various cutting compounds, with the water-to-compound ratio varying with the machining task. See cutting fluid; semisynthetic cutting fluid; soluble-oil cutting fluid; synthetic cutting fluid.
Engagement of a tool’s cutting edge with a workpiece generates a cutting force. Such a cutting force combines tangential, feed and radial forces, which can be measured by a dynamometer. Of the three cutting force components, tangential force is the greatest. Tangential force generates torque and accounts for more than 95 percent of the machining power. See dynamometer.
Engineered from the ground up, the OptiLine six-flute end mill features a premium substrate and advanced tool geometry. The end mill’s asymmetrical variable helix and variable index flute configuration ensures enhanced stability during cutting operations and includes chip splitters designed for…
The MaxiMill – 211-DC has 60% longer tool life compared to tools with standard cooling. Further, despite the complexity of the coolant holes inside the tool body, the MaxiMill – 211-DC is compatible with standard adapters with through-coolant supply without requiring any standard coolant on the…
The MaxiMill – 211-DC has 60% longer tool life compared to tools with standard cooling. Further, despite the complexity of the coolant holes inside the tool body, the MaxiMill – 211-DC is compatible with standard adapters with through-coolant supply without requiring any standard coolant on the…
To avoid interference with workpiece contours, the lengths of DirectCooling Series holders are ideally matched to one another and offer optimal stability and unlimited flexibility. This flexibility is further enhanced with an HSK-T universal standard interface for turning tools that ensures…
The PolyClamp Verso is equipped with a quick jaw change system as standard. Using just two screws, the fixed and adjustable jaws are released, removed upwards or repositioned. This significantly reduces setup times because each jaw is individually removable without having to dismantle the others.
The coating’s mechanical post-treatment induces a unique state of residual stress in the layer surface, which in turn increases process security. The DRAGONSKIN grade CTCP425-P with advanced AL2O3-TiN CVD coating is particularly well suited for when uninterrupted cuts are required. It delivers…
The MaxiMill 273 combines all the advantages of positive and negative inserts in one cutter that boosts stability and cost-effectiveness while reducing vibration for superior surface finishes. With an approach angle of 44.6o and a maximum feed rate of 2 mm/rev., the MaxiMill 273’s high insert…
Waterjet cutting works as simply as it is effective: the cutting head directs a fine jet of water at high pressure of up to 6,000 bar, a jet diameter of 0.38 to 1.02 millimeters. In this stress-free cutting process, the material particles close to the surface are cut off without any heat being…
The tool’s CERATIZIT R84 fine boring indexable inserts feature a brand new reaming geometry specifically designed for exceptional hole finishing. The new positive geometry generates extremely low cutting forces and includes a new chip breaker that improves chip control. All of which allows for…
The MaxiMill 491 system provides exceptional ease of use, allowing users to quickly exchange inserts while the tool remains in the machine. This capability significantly reduces machine downtime while the precision-ground inserts deliver stable and smooth cutting thanks to CERATIZIT’s state-of-the-…
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