Product News

The X-86m2 series in the ultra-compact M.2 2242 form factor and the CFast™ card F-86 show off their full performance capabilities, especially as robust boot and application drives, and set themselves apart with a perfectly coordinated feature set. The key highlights are a high-quality 3D-NAND in pSLC mode, a SATA NAND flash controller specially developed for industrial requirements without additional DRAM, and fully optimized proprietary firmware. This makes both series the optimal storage solution for embedded systems and industrial applications, as well as for network devices where durability, system reliability and safety from power failure are imperative. 

TwistSFeed reduces costs by improving tool life as well as achieving higher productivity due to multiple flutes along with new IN2205 coating designed for steel and cast iron applications. The clamping mechanism allows for the simple replacement of drill tips as well as accommodating multiple tip diameters per drill body facilitating economical stock management for end users.

TapRite V’s advanced formulation provides many benefits to metalworkers. It has excellent wetting properties with a strong affinity to metal surfaces, allowing the fluid to migrate to the workpiece / tool interface faster than similar products. Its exceptional flowability improves handling as well as simplifying the operator’s task by flowing into hard-to-reach crevices during the cut. TapRite V is heat-activated, providing extreme pressure performance to protect tools and workpieces where the cut generates high heat.

The machine is built on a Romi-made monoblock base and has a net weight of 20,300 lbs. It features linear roller guides for the X, Y, and Z axes and direct rotary encoders for the B and C axes. This combination reduces vibration and produces high rigidity and precision. The DCM 620-5X Hybrid also features a 40 big-plus taper direct-drive spindle capable of 15-15,000 rpm, a 24 hp motor, a 24" x 20" x 18.1" table (X, Y, Z), and a 30-tool automatic tool changer. It is equipped with a Siemens Sinumerik 840D sl CNC that features a 19" touch screen.

The TMX Series consists of two models: the TMX 7510 and TMX 6410. The TMX 7510 reaches 76,000 frames per second (fps) at full 1-megapixel (mpx) resolution (1280 x 800). It also achieves over 300,000 fps at 1280 x 192 and over 770,000 fps at reduced resolutions. With the export-controlled FAST option, the TMX 7510 can hit a blistering 1.75 million fps with a 95-nanosecond (ns) minimum exposure time, eliminating motion blur and enabling precise motion analysis.

The compact, durable design produces a beam deflection angle to 8° in theta-X and theta-Y, with symmetrical motion characteristics delivered by its parallel kinematics design. The angular resolution of the standard model is 1µrad (higher resolution models are available). The two orthogonal tip/tilt axes share a common center of rotation, providing significantly better performance, free of polarization rotation issues, while reducing package size, compared to older designs based on stacking two individual scanning axes.

Smaller thread size port tools are three flutes and larger thread size port tools are four flutes. 1179 port tools have a polished flute face for the best performance. Items are stocked uncoated or AlTiN coated. AlTiN coating is highly recommended if cutting steel as the coating prevents the chip from sticking to the carbide. Additionally, AlTiN coating improves tool life and allows the tool to achieve a high-quality finish.

Both grinding spindles are “synchronous direct‐drive spindles” with 19 hp peak each. The most important feature of a synchro­nous motor is that it provides constant speed during its operation and that the torque curve is highly efficient, as per above graph. The rotational force is not reduced with higher RPM’s. Synchronous motors always run at a speed equal to their syn­chronous speed, as opposed to asynchronous motors (induction motors) which always have a lag and are therefore less effi­cient. 

Cutting diameter sizes range from 1/8" to 1/2". Included angle options are 90° or 120°. The two-flute design is optimal when chip evacuation and increased chip per tooth are the priority. For harder materials, the fortified strength of the four-flute design performs best and allows for increased feed rates in hard materials. Items are stocked uncoated or AlTiN coated. AlTiN coating is highly recommended for longevity and high-speed applications.

Built to Dialight’s iconic performance and reliability standards, the Low Profile High Output High Bay also carries the company’s industry-leading 10-year warranty, an L-70 rating greater than 150,000 hours and DLC Premium 5.1 on most models. At up to 155 lumens per watt, the new fixture provides a more efficient and cost effective alternative to legacy lighting technology such as 1000 watt HID fixtures. The High Bay is also designed for optimum thermal management and has a wide operating temperature range of -40°F to +149°F (-40°C to +65°C)..

Effective April 1, 2021 the names of each of these models will also change. B, F or V will be the first letter of each product name. ChipBLASTER options including Chillers, Mist Collectors, Oil Removal Systems, Cyclonic Filtration and Sludge Tank remain unchanged. Additionally, an inexpensive wash wand that uses coolant to wash down the inside of a machine tool, is available for the F- and V- Series systems. 

The updated automation package accommodates denser pallet arrays for improved lot sizes and runtime, while delivering smoother robot operation and better repeatability. Additionally, the system can now adapt to multiple part profiles to be produced within a single run. An optional laser marking system has also been integrated for automated tool marking, in addition to many other new features.

Maintaining climb and conventional machining is crucial for surface finish and tool life. Controlling Climb and Conventional Cutting for Morph, Parallel, Unified, Project Curve, and Flow toolpaths now provide constant control of climb or conventional cutting even while in complex areas that would require use of both sides of the tool.

High-performance Step-Tec spindles are built for all milling operations from roughing to fine surface finishing. With advanced hybrid ball bearings and thermally robust hybrid cylindrical roller bearings, the spindles enable milling with extra-long tools while delivering aggressive material removal rates at high feed rates. GF Machining Solutions will also offer, as optional, the Step-Tec spindle in 24,000 and 36,000-rpm versions.

The machines within the i-H Series sport new, ergonomic enclosures with compact footprints that require less floor space. In addition, Mazak equipped the machines with faster and more powerful turning spindles, space-saving milling spindles and a new parallel-type lower turret with optional live tooling capabilities. The company also expanded tool capacities for lower turrets and for tool storage magazines along with offering a wider range of chuck size options.

Among the primary enhancements on the VARIAXIS i-800 NEO is the MAZATROL SmoothAi CNC. It features such functions as SMOOTH Machining Configuration (SMC) for process optimization with real-time operator control of a wide range of cutting parameters and Ai Thermal Shield for stable machining accuracy through smart compensation for heat displacement. Also with the launch of the MAZATROL SmoothAi, Mazak introduced its SMOOTH Project Manager Gateway software as an available option.

The HCN-6800 NEO received numerous upgrades that take the previous generation’s performance to a new level of efficiency and ease-of-use. The standard spindle, table, and magazine have all received significant improvements, including an upgraded, new standard 43-tool drum-type magazine that reduces tool exchange times. A redesigned ATC door is now servo-driven and faster; the new design will now also accommodate a longer tool. Likewise, for ease of maintenance, the machine incorporates hydraulic/motorized pallet changer mechanisms and an easier-to-access maintenance panel.

Designed for heavy-duty 5-axis machining and large, highly complex parts, the INTEGREX i-630V AG employs a powerful turning spindle with C-axis control and a rigid milling spindle with B-axis tilt of -30/+120 degrees, both of which are monitored via rotary axis scale feedback. During the All Axes LIVE event demonstration, the machine power skived a 35” diameter gear made from 4140 steel.

High tool life is achieved thru WEP10C coated cermet grade with multilayer TiCN TiAlN PVD coating and fine cermet micro grain. The combination of edge preparation and grade also ensures dimensional stability over long periods of time, which boosts productivity in mass production

The M18 FUEL™ 4-1/2” / 5” Grinders will be available May 2021, followed by the M18 FUEL™ 4-1/2” / 5” Braking Grinders w/ ONE-KEY™ available Summer 2021. The new braking grinders will deliver all the same performance upgrades as the 4-1/2” / 5” Grinders with an added RAPIDSTOP™ Brake to enhance safety.