Product News

Available in three models, the VL 30-5X five-axis machining center, and VL 30, and larger VL 50 3-axis versions, this series features a 15 hp 50,000 rpm spindle accepting HSK E25 tooling for precise roughing and ultra-fine finishing. An integrated tool changer holds up to 90 tools.

The PM2 pinion option is available for gearboxes sizes 090 to 200 and, like the PM1 pinions, is available for a total of four gearbox series with a flanged output shaft: Among them is the PFHE coaxial planetary gearbox from the Economy Line, which comprises durable and powerful standard gearboxes with an excellent price/performance ratio. In the case of the Precision Line, which provides the high accuracy of precision gearboxes, these are the PSFN and PLFN coaxial planetary gearboxes and the space-saving WPSFN right-angle gearbox. All PM2 pinions are manufactured at the Neugart parent plant in Kippenheim, Baden.

Flow 5.0 includes checks and messages that identify possible errors before a build even starts, reducing the likelihood of customers experiencing failures in their builds. In doing so, engineers can be confident that a part will print successfully before the process begins. Flow also now includes labeling for objects.

Among the additions are new models of the company’s Carbide Micro Grinding Mandrels for optimized precision micro machining accuracy and performance. Carbide Micro Grinding Mandrels are compatible for use with Tungsten Carbide, fiberglass, stone, marble, ferrite, composites, non-ferrous metals, industrial ceramics, rubber, reinforced plastics, glass, and other hard abrasive materials. Offered in both Diamond and Borazon Jig types, the grinding mandrels are further available with a choice of either 500/600 or 325/400 grit, as well as either a 0.016”, 0.020”, or 0.02” head size.

WBH20C WL25 indexable inserts are full-radius copy turning inserts with Walter Lock positive engagement. The WL positive engagement provides maximum stability and precision for reliable machining of contours. With pocket support right under the cutting edge, and exceptional ability to prevent vibrations; the WL positive engagement is substantially better than the conventional V-shaped or even full radius grooving inserts.

The lineup includes solid carbide grippers for high wear and high load applications. While the SofTop™ urethane grippers are available in a variety of durometers and are permanently bonded to a 300 series stainless steel pad. The non-marking, non-staining urethane provides excellent protection against damage on delicate work surfaces.

The PolyClamp Verso is equipped with a quick jaw change system as standard. Using just two screws, the fixed and adjustable jaws are released, removed upwards or repositioned. This significantly reduces setup times because each jaw is individually removable without having to dismantle the others.

The coating’s mechanical post-treatment induces a unique state of residual stress in the layer surface, which in turn increases process security. The DRAGONSKIN grade CTCP425-P with advanced AL2O3-TiN CVD coating is particularly well suited for when uninterrupted cuts are required. It delivers excellent wear resistance even at increased cutting speeds.

The Linear Actuator FAULHABER L product family is designed for high performances in compact dimensions, it supports large input speed or high output force. It is well-suited for a wide range of applications like robotics, industrial machines and laboratory equipment. A large number of reduction ratios, uniformly distributed, are available to select the most appropriate configuration to fit various force or speed operating points as required by the application.

To avoid interference with workpiece contours, the lengths of DirectCooling Series holders are ideally matched to one another and offer optimal stability and unlimited flexibility. This flexibility is further enhanced with an HSK-T universal standard interface for turning tools that ensures straightforward connection to multifunction machines such as turning/milling centers and milling/turning centers.

The wear-free nozzle is equipped with a valve specially developed by acp for this purpose which enables pulse times as fast as 20 milliseconds. In contrast with pilot-operated standard valves, the direct control of the valve prevents icing and thus ensures reliable operation and consistently superior results. The jet and pause times can be set independently of each other, so that the pulses can be optimally adapted to the respective application and also to the part-specific cleaning sequence. At the same time, the pulsed jet reduces CO2 and compressed air consumption. Depending on the pulse time, savings between 10 and 15 percent can be achieved.

With “Key-in-pocket,” Pilz has created a digital maintenance safeguarding system which is flexible to meets the demands of both safety and industrial security. “Key-in-pocket” ensures that the machine does not restart while maintenance work is being done and that unauthorized personnel do not gain access. The solution offers safety in the face of a hazardous restart while at the same time, industrial security, because it is impossible to tamper with the maintenance work.

KBN020 excels as a 1st choice, general purpose CBN grade with a broad application range from continuous to heavily interrupted machining. Utilizing innovative new layering techniques, Kyocera has developed the MEGACOAT TOUGH coating technology. This coating combines a highly wear-resistant layer on the surface adhered to high-content CBN which is used to toughen up the edge for greater fracture resistance when encountering interruptions.

Titespot angle heads are indexable, allowing multi-position machining with one angle head and set-up, and their compact profile allows machining in bores and cavities not accessible to mechanical heads. Eltool Angle Heads can machine in bores down to 5/8″ in diameter and develop up to 2.5 Horsepower – enough to drill ½” holes through 4140 steel.

Users can upload a 3D CAD model for machining on protolabs.com to access the expanded options inside Protolabs’ online quoting platform, which are then fulfilled by Protolabs’ digital factories or one of its digitally enabled manufacturing partners. All of the advanced machining capabilities are now live and available to customers.

The blast specimen created by the Guyson Institute of Standards determines a specific Ra value on a calibrated profilometer which will enable the user to correctly match that Ra Value on a product finish. All previous Ra measurements up to this point, are inconsistent because there was no scientifically certified specimen to determine the gloss value of a non periodic finish.

The DCMove Belted fits accuracy demanding application such as labelers, printers, side transfer sortation, and restricted spaces in addition to packaging, e-commerce, logistics and general material handling. Unique to this new release is the availability of the plug and play iDrive v2 configurations. It allows customers to select the best control methods for their application ranging from a ready to run conveyor to a flexible control great for integration with PLCs via a variety of communication protocols including Ethernet. This is all done with the 24VDC brushless motors and controllers technology standard to the market.

The spur gears EN 7802 and gear racks EN 7822 made from strong and long-lasting polyamide. Due to their low friction coefficients, these require no lubrication and are made of FDA-compliant glass fiber-reinforced plastic suitable for food processing applications. The components are also available in gray or blue for better visual detectability.

VpCI-126 PCR offers excellent performance, protecting metal parts from all types of corrosion, including rust, stains, tarnish, white rust, and oxidation for up to 5 years.* Metal parts packaged in Cortec VpCI-126 PCR receive continuous protection from salt, excessive moisture, condensation, aggressive industrial atmospheres, and dissimilar metal corrosion.

The CBN-tipped mini boring bars feature BX310 uncoated CBN grade that increases the grade’s wear resistance when used at low to medium cutting speeds, making it perfect for machining small bores from as small as 2.8 millimeter (.110 inch) diameter of hardened steel parts.